Tag : OEM

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Benefits of Working with an Original Equipment Manufacturer (OEM)

Original equipment manufacturers (OEM) parts make a difference and that variation is amplified in precision machining. The benefits of OEM parts are important and will make a difference in any industry, some are just more pronounced than others. To make this case obvious, we should begin by looking at the difference OEM parts make in general.

The OEM Difference

From quality, fit, and time, there are many benefits to working with an OEM, regardless of what industry you work in. The difference is evident right from the start, from the moment you order your first part…

The Right Parts Faster

When ordering from an OEM, the time it takes to find a part is generally quicker because so many other variables have been eliminated and part identification is that much easier for the clerk. This also means it takes less time for the warehouse or stockroom to locate and pull the part. On the shipping end, an OEM will generally always be able to have the part packaged, labeled and shipped faster than a broker or distributor. That is in large part due to the aforementioned factors and the elimination of needing to order a part from a supplier because the OEM is the supplier. 

The Right Fit

Nobody should knock the concept or use of “universal” parts, they can and do serve a very important purpose in many different sectors. It isn’t that universal parts don’t work, they do. The question is, do they work best? This isn’t an issue of aesthetics and function. This is a matter of performance, efficiency, durability, and money. The right parts are the parts that were made to fit, specifically designed for a machine, motor, component or part. We don’t have to look far to find out why OEM parts are the best option, the reason is quality. OEM manufacturing affords customers parts that perform better because of the advantages of having the original part design. That performance is often recognized in efficiency as the right parts promote the best possible operation of the tool or machine the part is for and the better the part works the more durable it will be. This all eventually results in savings, from lower production costs to increased profitability because of parts that help motors and systems run precisely as they were designed and built to.

OEM Quality

Original equipment manufacturers are putting their name on every part. They work directly with their customers and they have the original design, plan, and blueprint for their parts. All of that adds up to simply being able to produce the highest quality parts possible and more than a few reasons to do so. OEMs depend on keeping their customers satisfied and their parts working properly because that is their business and the business relationship depends on being able to deliver. The robotics, medical, electrical and aerospace industries are just a few of the fields that rely on quality parts that do more than work but work exactly how they were designed to work. That is the quality difference and this is where quality and precision machining go hand in hand.

OEM in Precision Machining

The best technology and software, the most advanced CNC, Lathe or machining tools and even the highest quality materials aren’t enough to deliver the finest in precision machining. It doesn’t matter how smart your system is or if you are working with plastic, stainless steel, carbon steel, aluminum or brass. Getting the best results won’t happen without the most talented machinists who know how to utilize today’s technology. It is this mix of talent, that kind of technology and the best machining equipment that set OEM parts apart.

The Little Things Matter

It could be the precision used in billiards, the precision required in the medical arena or demanded of space exploration, the little things in precision machining matter. Reaching out to an OEM will mean getting that kind of precision for your parts, the parts that make you tools accurate, your motors run perfectly or that enhance your efficiency and production. A little part on an assembly line can stop everything. Small parts in a motor that aren’t perfectly calibrated will reduce efficiency and increase cost by creating wear or causing the engine to work harder than it should. Businesses and organizations everywhere and from every industry rely on parts to fix, replace, upgrade or improve their tools, their motors, their operations and in the end, their business. It’s the little things.

From ball racks to perfectly measured calipers, small factors like calibration and tolerance range measurements determine if a part works and how well it works. Working with an original equipment manufacturer helps companies to not only get parts that work but parts that work properly and well. When companies can operate, run and work at optimal levels, how big do those little things become?

The OEM Advantage for Tomorrow

Keeping your business and your operations running smoothly today also means being prepared for tomorrow and the future. With upgrades to equipment and tools and the need for companies to continually upgrade and keep up with competition, the benefits of working with an OEM go far beyond the here and now. An OEM will always have an advantage when changes or improvements are made or needed to existing parts because they have the original plans, molds, designs, and measurement. This simply results in being able to more accurately adjust or update parts to meet whatever changes are needed. This benefits those who are using OEMs by getting faster updates to parts, by having more accurate adjustments or changes made and by receiving those parts sooner.

People choose to work with an OEM because of their quality, expertise and the relationship they forge. Having a partner who understands what your business does, what it needs, and with the tools to help is an advantage of working with an original equipment manufacturer – not just today but for the future too. There is a place for aftermarket parts but the front of the pack is reserved for OEM parts. 

Where is your company at in the race and how can the OEM difference make a difference for you?

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5 Things you need to know about Green Manufacturing

Over the years, human activity, in particular, manufacturing has had a devastating effect on the environment due to pollution. It has also drained the available natural resources through wastage and bad manufacturing practices. In the recent past, there has been a push for green manufacturing prices along with other green practices. Here are five things that you need to know about green manufacturing and how they apply in your custom machine shop or OEM manufacturing facility.

Green manufacturing comes in two ways

Green manufacturing can be defined in two major ways. First, the production of green products. These are products that do not degrade the environment. They may be fully functional equipment or parts thereof which ensure a clean and green environment. Second, it involves the use of renewable energy and manufacturing practices that do not pollute the environment.

Green products can be achieved in many ways. First, the selection of the materials used in the manufacture is critical to ensure that they are materials that do not contribute to environmental degradation. You can use recyclable or recycled materials in support to the recycling initiative. The plastic menace around the world and lead poisoning are some common manufacturing challenges that can be dealt by either of these two approaches.

The use of renewable energy sources helps avoid over-dependence on fossil fuels which are rapidly declining over the years. Renewable energy also brings down the cost of powering up the manufacturing facilities. Renewable energy sources include wind energy and solar power.

Reducing resource use

Different natural resources are dwindling as the years go by. Metal ores, oil, and water are some of the rapidly dwindling resources of importance to the manufacturing community. With the green manufacturing effort, there is an emphasis on the reduction of waste as a way to stem the draining of the resources. Wastage reduction involves streamlining manufacturing process to create efficiency so that every resource that gets into the production cycle is put into use.These resources include raw materials and energy

The second approach involves recycling the used and left-over materials for use in production. In the process of manufacturing, cut metal pieces can be remelted and made into parts. The manufacturing facility can also work with recycling institution to get quality metal for the production. You can have pure and high metal quality for your machine shop from the recycled parts.

Besides, there are lots of resources such as water that can be reused at the manufacturing facility to reduce water consumption. With water purification systems, grey water can serve many other areas of the facility. The water should be treated as it leaves the facility to get rid of heavy metals such as iron and lead before joining the public sewerage systems.

Dealing with emissions

Emissions have been the greatest threat to a clean and sustainable environment. The use of fossil fuels over the years have deeply damaged the ozone layer, led to global warming and lowered the quality of breathable air around the industrial quarters. There has been a drive to reduce the use of fossil fuels which in turn helps reduce the carbon footprint from manufacturing companies.

The reduction in emission is achieved in a number of ways. The first common way is the use of renewable energy sources. Sometimes it takes the redesign of the common systems to use the renewable sources of energy. The second methods involve the restructuring the production methods to cut out some process that increases the production of greenhouse gases. The rapid development of technologies such as CAD, prototype modeling technologies, and precision manufacturing has simplified most technical processes thereby lowering the amount of emissions that leave the manufacturing facility.

Work with communities to improve the livelihoods and environment

The corporate social responsibility (CSR) is a crucial component of green manufacturing. The manufacturing facilities operate among communities. These communities provide the facility with the workforce, energy, and materials for the manufacturing procedures. The manufacturing organizations are bound to give back to the communities around them in a number of ways as explained below.

They can take initiatives to conserve resources such as water by helping in the planting of trees and building of dams.They can assist members of the community to improve their lives by instituting community-based projects such as research and design facilities, taking part in the production of renewable energy or supporting the needy students to get education.

Taking responsibility for any environmental degradation that may have happened in the past, such as pollution of land and rivers and taking the first step in cleaning up the mess.CSR ensures that the facility is part of the community, and its presence in the community becomes an asset to thousands living near it. It is vital that businesses join forces with bodies working towards improving the lives of the residents and the environment around them.

Business process improvement

Also called cradle-to-cradle manufacturing, the ecological business process improvement involves design, production, and manufacturing with an eye on reducing wastage, pollution and enhancing effective resource use. The manufacturing process consists of a lot of components as explained below. The processes cannot be said to be truly green if each of the components is not green. Work with the CNC machinist to redesign the components of the manufacturing process with a view of making them green. The components include:

1. Sustainable manufacturing

This involves manufacturing that does not exceed the environment’s ability to transform the waste into resources and nutrients. This manufacturing philosophy aims to ensure that the manufacturing does not lay the environment around is desolate due to draining and waste dumping.

2. Green operations

Green operations seek to strike a balance between pollution reduction and financial performance of the organization. It looks at such initiatives such as eco-design, re-use of old and worn-out components, refurbishment and eco-packaging of products. These products reduce environmental pollution while still ensuring that the business stays afloat.

3. Green supply chain management

The whole supply chain should adopt green practices in the production, packaging and supplying of parts and finished products. Consider purchasing raw materials and your CNC machine components from an original equipment manufacturer and Denver manufacturing company that is eco-sustainable. In the same breath, the company can recover the products that have reached their end of life for recycling.

Green manufacturing has long-term benefits on your CNC manufacturing process and the community surrounding the facility. Select a green machine shop Denver for your part supplies in support for the green manufacturing initiative.

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Why Engineers Choose Tag Team Manufacturing

Experience and longevity have traditionally been hallmarks of successful businesses. The same is true of CNC machine shops. Tag Team Manufacturing has taken the qualities that have allowed us to be in business since 1987 and created the top CNC machine shop in Denver and the surrounding area. Great precision manufacturing shops continually search for the best ways to improve to ensure that we can meet the needs of our customers. Just like the Post Office wouldn’t use outdated technology to deliver mail, Tag Team Manufacturing doesn’t use the equivalent of horse-drawn wagons to manufacture parts and products for our customers.

What You Get

With Tag Team Manufacturing, you get over 30 years of experience and service in our community. We also give our customers over 30 years of continuously improving machines, so we can create the precision parts our customers need. Each year, we determine how we should invest and reinvest to make certain that we meet the needs of our customers as they require ever-more precision.

Our focus in precision manufacturing is to use our expensive equipment and our experienced team to give our customers the support they need to have the final product they want. Whether our customers need something made from aluminum, brass, copper, carbon steel, alloys, stainless steel plastic, our team will create just what you need. Over thirty years-experience also means we have great relationships with our vendors as they will help to ensure your final product is exactly what you want and need.

Our automation not only ensures precision, but it also allows us to use our labor more intelligently to create finished products faster and to maximize our cost efficiency. New technology has also added to our shop safety, made our products even more precise, and allowed us to complete work that would not have been possible in the past.

Sawyer

One of our best new helpers is Sawyer. Sawyer is a robot that takes up the same amount of space as a drill press, but with more accuracy and with less human input and manipulation required. Sawyer is an amazing machine that can lift nearly nine pounds at once, and can be programmed to do literally thousands of tasks with incredible precision to allow his human co-workers to take care of tasks that require thought and variability.

Some of the specific things we ask Sawyer to do include communicating directly with the CNC machine—you might say they talk the same language—Sawyer can also be used for tending products in development, testing procedures, and precision. Sawyer can do everything from a test, to CNC tend, to fabricate and mold, and a dozen things in between. Sawyer is a one-armed marvel who works 24 hours without breaks!

DMG Mori NHX 5000 Machines

The DMG Mori horizontal machines at Tag Team enable high-efficiency, continuous machining and mass production machining. We have two machines, one with 2 pallets and one with 21 pallets. This DMG has a full 4th axis capability and allows us to run multiple operations, using up to 180 tools. The speed, accuracy, and efficiencies of this machine can reduce normal production times up to 75%. With 21 pallets, the “lights out” capability is perfect for the OEM that requires high quality, larger quantities and quick turn around as this machine can run 24 hours. With this new technology, we are able to complete jobs quicker and more efficiently, allowing the customer to receive their parts quicker then expected.

CMM and Smartscope

Tag Team’s CMM, which stands for Coordinate Measuring Machine, allows us to print the dimensional reports which accompany parts when they are delivered to clients. This saves our clients time and money because they know exactly how specific each part has been manufactured. Our Smartscope is able to take a series of photographs and create a product that is within .0005. The Smartscope is used to ensure the precision that our clients need in the production of many small parts, and it makes those evaluations quickly and efficiently. This means you get the parts that you need with the confidence they are accurately fabricated, and we complete them faster than others can deliver them. Most of our customers like that combination of accuracy and speed.

Quality at Tag Team Manufacturing

Our CNC manufacturing shop production works with a Quality Management Program in place to help ensure that the products and the services we provide are top of the line. Quality isn’t something that happens by accident, and it isn’t something that will only be provided for big customers. No matter what project our customers need—big or small—quality is something we do as we make the best products available; and we strive to ensure that our processes and procedures are observed, repeatable, and controlled. These are the things that make us recognized for our quality outcomes.

At Tag Team Manufacturing, we use the E2 manufacturing system which is software that allows us to track historical data which will tell us how efficient machine operators are, machine production, revision changes, and even more information. E2 also allows us to search, reuse, and adapt to other development efforts. This allows us to help customers get products that are made faster, more accurately, and less expensively than if that data was not available.

We also use an automated coordinate measuring machine, or CMM, which lets us determine if a component we have produced is within the accepted tolerance range. We have other automated quality control machines to help us ensure that what we are making for you is exactly what you want and need from us.

Over Thirty Years of Quality Service

Tag Team Manufacturing, rated a top machine shop in Denver, provides the kind of customer service that people expect when they walk into a retail store with high quality parts. We strive to help our entire team understand the importance of staying in communication with customers and potential customers. This communication does not just occur when we need questions answered, but we also want to talk about progress on your project or other questions you may have.

Part of ensuring quality is making certain that files you give us or that we create for your project remain safe. Gone are the days when security meant putting paper plans away when not in use. We use the best software and hardware protections available. We ensure that everything we work on with our machines has real-time backups to protect intellectual property from outside intruders, or from system crashes. Hard copies are protected by security cameras 24 hours a day, and hard copies are stored in fire-proof cabinets.

Tag Team Manufacturing, with top CNC machinists, makes our own product line and we have been named a top CNC shop in Denver. When we work this hard for ourselves, you can count on us working even harder for you. We stand behind our products as we produce the best ball racks in the world.

Consider the pool accessories we build ourselves. Our products have been called the best in the world by professional pool players. The precision that these professionals require keeps us focused on quality and perfection. We strive to be the top original equipment manufacturer in the area.

Find out why Tag Team Manufacturing has been a leader in CNC manufacturing for decades, and why we will continue to chase perfection.

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How Laser Technology has made Manufacturing Easier

Highly precise and immense power in welding, laser technology has changed the manufacturing sector. Manufacturing over the years has demanded innovation, increased quality, and efficiency. As such, laser technology came in and revolutionized the manufacturing process. Precision manufacturing has become possible due to this technology. Its ability to transform and manipulate materials has made it ideal for computer, automobile and clothing industries. Laser technology has changed and made manufacturing easier. It is actually hard to see a consumer product that has not incorporated laser technology in its production. The continuous innovation and effort by scientists over the years has seen laser technology developed and perfected. From the development stage to the application in the field, laser technology has led to some social and economic benefits. Laser technology has led to the growth of the social economy with its development of natural science and technology.

Here are fields of manufacturing that laser technology is being used.

Laser Cutting

The traditional cutting techniques have not mastered the art of precision. The cost of cutting and the ensuing processing cost are high. Laser cutting is precise to the millimeter level and less costly. With the right incision by the CNC machinist, the cutting is smooth and precise. This eliminates the need for further processing. Laser cutting has many advantages over the traditional methods;

– It uses CNC programming hence the accuracy.
– There is no shear burr.
– The incision will have no mechanical stress.
– It has a very high utilization rate.
– Its repeatability is good.

Laser cutting has different categories;

Laser vaporization– it cuts through very thin metals and non-metal materials.

Laser melting cutting– used for non-oxidizable materials such as titanium

Laser oxygen cutting– used for easily oxidizable materials.

Laser and welding

Laser welding is a different and more efficient type of welding. The laser radiation energy diffuses through the material to melt it and form a special molt. Laser technology has been ideal in achieving spot welding, butt welding and seal welding in thin walls. Laser welding has many advantages that have changed the manufacturing industry for the better;

– Regulation of the heat means that damage caused by heat conduction is minimal.
– No damage and contamination since no electrodes are required.
– High-speed performance
– Depth weld ration can get to 10:1, especially for perforated welding.

Laser welding is used widely in industries like civil vehicle manufacturing. The use of laser welding and CNC manufacturing in the vehicle industry has not only increased efficiency, but also production.

Laser Engraving

Under a very high energy density controlled by a CNC machinist, the laser beams irradiate the surface of the material making it melt instantly. This leaves a marking on the surface with the intended logo or text. Its efficiency and the fast pace has made laser marking the most popular in advanced engraving globally. Laser engraving has high repeatability precision, no pollution, beautiful in design, and firm. With laser marking, it is easier to achieve the synchronized flight print in a production line.

Laser Heat Treatment

This is a surface heating technology. As such, a laser is used to heat the meat on the surface to make the heat treatment. This has led to the improvement of the metal’s oxidation resistance, wear and corrosion resistance, and prolonged service time.

Laser and packaging

Laser technology is used in the weakening of packs to give an easy to open opportunity, puncturing holes in vegetable packages for ‘breathing,’ and scribing. This shows how laser technology has made packaging industry work more effectively and efficiently.

Laser and quality control

Measuring the laser light dispersion reflected back from ball bearings can figure their roundness. This technology has proved to come in handy in managing quality in manufacturing of various items.

Laser and Semiconductors

Semiconductor manufacturing needs clean cutting of materials rapidly. Nothing fits this demand like laser technology. The ability to cut shapes to high precision while minimizing roughness on the surface makes them cut out for this work.

Laser Rapid Prototyping Technology

With the increase in integration of the global market process, competition has intensified. The speed at which consumer products are produced has become the principal contradiction of the competition. With the users’ demand changing time over time, manufacturing firms have to be flexible. Producing in single or smaller batches without having an increase in the cost of production has become necessary. Rapid prototyping is like a computer 3D illustration and works by accumulating layer after layer in its designing. It provides a better concept than the one on a computer screen. At the product development stage, it serves to shorten the process of development, reduce cost, improve the quality and helps mitigate risks.

Laser technology is expanding at an incredible speed in various fields. In the manufacturing sector, laser technology has proved itself as a more efficient and less costly method of production. Known as the era of ‘light,’ industries have embraced this modern way of production. This has made the manufacturing process better, and consumer products have improved immensely. Manufacturing automation has increased labor productivity and lowered cost while prioritizing customers’ growing needs. Incorporation of the technology of automation has made consumer products more consistent and helped in processes that couldn’t be achieved manually.

At Tag Team Manufacturing, we combine this cutting-edge technology with highly qualified CNC machinists. Our manufacturing is efficient and precise. We boast as one of the leading machine shops in the state. Our dedication and investment in technology means that we are at par with the ever-changing demands of Original Equipment Manufacturers. Over the years we have improved our skills and capabilities in the progression of prototypes. Our team is a dedicated and versatile that understands the ever-changing demands in the manufacturing industry. Our operations are aimed at meeting the customer’s need for competitive pricing, on time delivery and high quality parts. Looking for machine shop in Denver? Tag Team Manufacturing is the right partner to turn to. With tailor-made services for CNC manufacturing, we have changed and revolutionized Denver manufacturing. Visit our website for more information on the services and solutions that we offer.

engineer working on computer at the design of mechanical piece

Impact of MasterCam 2019 3D Changes in Manufacturing

CNC Software Inc. The developers of MasterCam recently announced the completion and release of the much-awaited MasterCam 2019. The leading CAM/CAD creator software is now available for purchase by OEM manufacturing companies. It has made several improvements from the job setup to the completion of work. Here are some of the recent improvements and inclusions and the impact of these 3D changes on manufacturing.

Validation

MasterCam 2019 now shows toolpaths denoted in different colors based on the type of move. It makes use of the Dynamic OptiRugh toolpath that enhances the advanced display properties. The Advanced Display has to be toggled on for the display. If not you will still see the cutting and rapid motion shown in different colors. These properties are not available in the wire toolpaths.

In addition, the software comes with improved machine simulation and toolpath. It has analyze enhancements which enables you to analyze the distance, toolpath and block drill support. The analyze distance updates distance as you move the cursor on the screen, and allows you to try different positions without restarting the function. As for the toolpath analyze function, you can control the tool and holder opacity. The MasterCam simulator along with Classic Backplot enables support for different drilling holes at the same time.

Moreover, the previous versions only allow you to create bounding boxes in the current construction plane. However, the new 2109 version allows you to have a different bounding box orientation without changing the construction plane.

These features enhance the programming assurance helping machine operators to make informed decisions before they start a job run. The ability to make changes to different aspects without restarting the process reduces the job setup period thereby speeding up processes. The enhancements also improve the accuracy of the setup thereby improving the quality of the output.

Easy setup and preparation

In addition to the toolpath support, the MasterCam 2019 has improved the efficiency of the job set up with the enhanced CAD model import support capabilities. This enables you to use CAD models created by other programs and processes on your software rather than create new models from scratch. Companies that outsource CAD modeling tasks will find the import feature helpful. In addition, the new software release has a better fixture setup and has expanded the support for model-based definition.

The new features allow for greater collaboration with other CAD software at the premise. It allows for teams to work on different projects in different software and bring the models together on the MasterCam for enhancement and job completion. The features also improve the setup lead time and shorten the time spent from set up to completion of a task.

Tool support

The latest release comes with an expanded digital tool library which offers a variety of tools to the CAD programmers to create more accurate models. The new release has one of the most advanced tool technologies allowing for more precision when working on different models.

In addition, the software comes with Accerelated Finishing TM that enhances the quality of the finished work through an increase in the number of tools that you can work with. The proprietary system includes taper and lens style tools, and oval form and barrel tools. Users are able to work with precision manufacturing on sloped surfaces while enhancing the finish of the surface and reducing cycle time. The new system outperforms the standard ball nose cutter methods in terms of quality of output and precision. Collaborate with a reputable Machine Shop Denver if you have problems configuring the tools to work with any tool in the library.

CNC programming made easy

CNC programming is one of the cost centers in many machining companies. However, the 2019 release of MasterCam lowers these costs while improving productivity through the use of automated 2D toolpaths that work through axis improvements. In addition, the software has improved chamfering which allows for the creation of symmetrical sloping as well as 45 and 90-degree angles with increased precision. When combined with multi-axis deburring capabilities, it results in smooth edges and easy removal of the sharp edges. Ensure that you work with a custom machine shop to ensure that you have the right parts for your machining equipment.

Moreover, the software has re-engineered holemaking by making the work of a CNC machinist simple and fast. It also has several technologies including the Equal Scallop toolpath to improve the surface quality during machining. In a bid to make machining even more versatile, the software supports Sandvik Coromant PrimeTurning™, bar feed, enhanced grooving along with most features of turning and mill-turn tasks. Finally, it also offers support for Lathe technology and Swiss machining technologies.

These technological enhancements have significantly lowered the cost of machining, reduced material wastage, enhanced efficient energy consumption and improved the surface appearance for finished goods. The support for popular technologies allows companies working with different machining technologies to tap into the MasterCam wealth of features for improved production.

Enhancing documentation and task management

Quality certification is at the heart of every OEM manufacturing company. With the certification comes lots of paperwork and rolls of documentation for both the technology and the processes used in the production. The new released makes documentation a lot easier with its various capabilities. These include the new toolpath visualization capabilities and availability of section view tools which enable you to provide accurate diagrams of various processes with ease.

Moreover, the software has made great improvements in the view and set up sheets enabling information for each level in the production process to be accessed with ease for reference and job planning. In addition, there several system level enhancements that are put in place to allow you to manage job flow with increased efficiency. You can also access several process documentation tools for report and quality control initiatives.

Shortened training and adoption periods

When new programming employees join the company, the process of training and orienting them to use the software products in the company may take a long time and high costs. The new release has made learning, use of the software for CAD and production processes a lot easier. It has a variety of features that include enhanced graphics for tool support, analytics, and documentation, rearranged setting systems that enable fast access to a variety of features, and detailed documentation that enable users to access as much information as possible in every stage of production. MasterCam has the most extensive collection training material among CNC manufacturing software making it easy to learn and perfect skills. The faster the new users get on board, the more advantageous it is to the company due to the increased workforce and ability to maintain consistent quality of output.

Buy your machining components from an Original Equipment Manufacturer and Denver Manufacturing reseller to work with your software for good results. A custom machine shop is able to provide quality parts for your specialized manufacturing equipment.

Denver Manufacturing

10 Ways To Take Your Machine Shop To The Next Level

All business people desire to expand and grow their entities. They would like to see these businesses increase performance production, strategies, and numerous other practices. While some these people may have the right idea, some are implementing ineffective approaches. Taking your machine shop to the next level will not just happen through your usual business practices. You have to introduce advanced methods that will elevate your success. Here are some of the top proven techniques that our Denver Manufacturing facility has implemented.

Automation

The mention of this term brings the idea of introducing robotic science to your shop. Automation entails other different and simpler ways besides robots. However, robots are the most effective and versatile tools of automation, but you have to be realistic. If you cannot afford it, opt for other alternatives while you plan about it. Automation makes work efficient and faster. For instance, automation is a fundamental requirement in precision manufacturing to achieve high accuracy. Evaluate your business and determine where to begin as you gradually increase your automation.

Additive Manufacturing

Elevating your business could mean introducing a new function such as original equipment manufacturer. Additive manufacturing has the capability of transforming your machine shop. Adding a new function will undoubtedly require a substantive investment. If your shop is not ready for this new level, keep in mind and consider it for the future. It has a lot of potential in part designs, supply chain and lead times. Additive manufacturing may demand a heavy capital outlay but later give big returns. It is also a major step in your business and requires keenness. Think about it and deliberate with other stakeholders to evaluate feasibility.

Lean Production

Your custom machine shop will never realize success until you avoid wastage and have a consistency of lean production. That means you will always have to conduct evaluations that identify non-value added practices and eliminate them. Most of the wasteful efforts and steps are invisible and cannot be identified without an examination. Walking through your shop and noting these processes is the most effective way of making this change. Lean management is not just about cutting waste. It also entails fully utilizing resources and the available tools to increase production.

Training

The manufacturing industry is evolving rapidly, and something new is emerging on a daily basis. You cannot make progress in your shop if you do not adopt new business practices. This entails purchasing new work tools and integrating emerging models. Any further changes ought to be accompanied by training and educating employees. Training is not just to orient and teach them about new things. It is also to enhance workplace health and safety. Workplace hazards characterize CNC manufacturing, and hence, employees should be protected. Training forms a culture of learning in your business. Your team will always be enthusiastic to get more information and knowledge.

Routine Maintenance

A CNC machinist understands that maintenance is necessary. You do not have to conduct this exercise because some areas require an expert. For instance, a machine shop Denver will hire an engineer to do this work. Maintenance also includes updating software and upgrading tools. They are the lifeblood of your machine shop because these tools significantly determine your performance. Modern machines are programmed to diagnose themselves. In case an emergency situation happens, a device or machine will shut down automatically and minimize possible damage. Conducting routine maintenance should not cost you much.

Organization and Collaboration

Business does not flourish and prospers because on one individual’s effort. Your custom machine shop certainly has several employees and other stakeholders. Advancing your shop will require improved organization and collaboration of both people and activities. As the leader or CNC machinist in that workplace, you must provide guidance. Establish cohesion through properly organizing tools and equipment in the shop. An orderly workplace increases workflow pace. Teach people how to work together and cooperate in their activities. Each employee contribution major counts in the progress of the business.

Realistic Goals

Endeavors of improving business at your shop will take time before they give substantial returns. It is like a journey that entails one step at a time. Set goals and have a plan after you decide to expand or elevate your business. Ensure these goals are manageable and practical. Some business people want to aim too high and hope to achieve it within a short time. Unrealistic goals will discourage you or even push you to unwise decisions. Small milestones are advisable because after you accomplish each, it motivates you to the next level.

Working Hard

The cornerstone of Denver manufacturing is working hard. All these tips and strategies of making you shop better will require a lot of effort. While most successful people emphasize on working smart, the hard work is part of it. No success will come from mediocrity and doing thing ordinarily. The manufacturing business is competitive, and only those who differentiate themselves will thrive. While pursuing prosperity and new levels in your business, failure and mistakes are part of this journey. Do not be derailed because humans are bound to err at any particular point. Note the mistakes, learn from them and move forward.

Team Work

Your team of employees and work associates hold part of the key to your success. Team building activities would help in teaching employees how to cooperate. Teams need to learn effective communication, which is the foundation of their cohesion. Take these teams through drill work and assist them in optimizing their functions and efforts. Teams also require problem-solving knowledge. They do not have to wait for senior management to make decisions for them. These ‘red tapes’ are sometimes redundant. When low-level employees are allowed to make decisions, it saves time and resources.

Routine Appraisals

Implementing new practices and upgrades is not enough to maintain the expected standards of your shop. Due to the rapid changing of the manufacturing industry, regular appraisals are essential. Auditing your work processes and strategies uncovers waste, areas of weaknesses that require attention, challenges, strengths, and any other significant information. The information is an asset that guides you on areas to adjust, revise or do an overhaul. It also points out the strengths and opportunities that you would capitalize to maximize positive results.

Denver manufacturing has significant potential with many opportunities. Maximize on these openings and take your business to a higher level. These tips and approaches are practical and viable for any machine shop seeking to advance its level. Apply one at a time and enjoy operating on an improved realm. Remember that effort is mandatory in accomplishing the new level and maintaining it. Your clients will always be watching you.

OEM concept cell blurred background 3d illustration

4 Things OEM’s Look for When Hiring a Custom Machine Shop

If you’re an Original Equipment Manufacturer (OEM), then you understand that the manufacturing process is a necessary evil. There’s no doubt you have to get the products assembled and tested, but your real talent lies in the product design and conceptualizing the ideas.

For the OEMs, the manufacturing process is more of a means to an end, and you might find it better hiring a custom machine shop to perform the various CNC machining tasks that include fabrication.

Outsourcing these tasks to custom machine shops comes with advantages to the OEMs. They give you the time to focus product innovation & development, and save money on machine costs, hiring & training full-time machinists. OEMs also stand to benefit from the increased purchasing power, the broad range of expertise & value addition.

Hiring a CNC machine shop isn’t a straightforward affair. As an OEM, discussed below are the four key things to look for when outsourcing to a custom machine shop;

Custom Shop CNC Machining Capabilities

Evaluating the CNC machining capabilities of a machine shop is an ordeal by itself. In the US alone, there are hundreds or even thousands of machine shops, each claiming to offer the best in precision manufacturing and CNC machining.

The best approach is for the OEM to assign some evaluators comprising of the sourcing, quality and engineering personnel. The role of these individuals is to determine if indeed a particular machine shop meets your specific needs.

When it comes to the machine capabilities, you have to establish if the machine shop possesses the skills & expertise in the required operations. And are the processes implemented there required by your components?

Usually, different setups, volume, cycles, and flow can significantly impact on the price, the quality and the lead time of an order. When choosing your custom machine shop, be sure to evaluate their ability to optimize the entire process.

Innovative Technology & Continuous Improvement

We’ve realized remarkable progress in all industries and machine shops should also not lag behind. Any good machine shop in Denver will be equally as good as the technology used there and the machinists’ ability to use it.

Prior to hiring a machine shop, it’s important that you understand the current technology for manufacturing your product. After that, seek to know what CNC machining tools and equipment the machine shop uses and how they run them during the various processes.

What’s more, the machine shop you choose should also have certified CNC machinists or technicians with skills to run the software used in the various processes and to make changes if and when required.

OEMs should confirm that the shop they choose has the latest technology and they keep learning new processes to keep tabs with the new technology. It should be possible to tell that a machine shop is committed to continuous improvement by looking at solid results. The shops should prove that they devise and adopt strategies that add value to their OEM customers.

Work Quality & Quality Systems

Certain industries are so sensitive and will require consistency in the quality of work. These include the aerospace, defense, and medical industries. If your project requires high levels of consistency, then you must be careful when hiring a CNC machine shop. But how can you tell that the shop you approach has a keen eye for consistency?

Before you approach any shop, read their online reviews and testimonials on review sites. Ask for references and physical samples of their work. Reputable machine shops maintain a record of their projects in bright photos alongside the names of their clients and shouldn’t hesitate to share their past projects with you. Machine shops with something to hide regarding their performance will be uncomfortable revealing past projects.

And if there are any ongoing projects, pay close attention to their work for consistency so you can stand a better chance evaluating the capabilities of the machine shop. Check to see if they meet the specified tolerances, surface roughness, and the exact component materials? In any case, you want whatever product specifications to be met without fail lest your business loses customers.

Regarding quality systems, you need to confirm that your machine shop has the necessary certifications and that they meet all the required standards. Make sure that your machine shop is ISO Certified and has the certifications required in the specific industries in which they operate. You might also want to engage a survey team in checking keenly to ensure the daily discipline and documentations are followed to the letter. Tag Team Manufacturing will be ISO certified in August 2018.

Business Reliability & Flexibility

Professional custom machine shops have standard practices that they use in their production. But then, they’re open to any changes the OEM customer might suggest in the course of the project.

Any good CNC custom machine company will keep you the loop right from the initial step and will be ready to modify accordingly if something doesn’t feature in your specifications. Once the product prototype is complete and you approve of it, then they can use those specifications to replicate similar units.

On business reliability, any OEM customers who want quality precision manufacturing services should be ready to ask tough questions. It’s risky to place all your faith in a machine shop that has had endless problems with the supply chain. Establish how long they’ve been in CNC machining, their long-term goals, and history with customers’ orders.

Any good machine shop in Denver will have a reliable and effective supply chain management team. They should display experience in managing the incoming parts and the outgoing products and be able to handle secondary outsourcing operations. Once you’re confident the company is reliable, and the supply chain is on point, then you can go ahead with the partnership.

Undoubtedly the Best Denver CNC Custom Machine Shop

Founded in 1987, Tag Team Manufacturing has been and is still the leading Colorado machine shop. We’re a modern company working hard to continuously improve and develop our processes & capabilities and use the latest software systems in the world. We’ve hired a strong team of industry expert machinists with a combined experience of over 140 years. Our clients agree that Tag Team Manufacturing owns one of the cleanest and most organized CNC machining plants in Colorado. Call us at 303-841-5697 to request a quote or learn more about our Denver manufacturing and machining capabilities.

US Manufacturing

7 Reasons Why US Manufacturing is Important

Considering the current scolding regarding the importance of the US manufacturing industry, there have been critics who have tried to discredit the benefits associated with manufacturing in the current transformational age. However, their arguments are not right considering these seven benefits associated with US manufacturing.

Manufacturing enables Creation of Strong Middle-class Jobs.

Regardless of the claims from critics that manufacturing jobs are unpleasant, they, in fact, have not been to a modern machine shop as these offer a good work environment and a dependable source of income for many American families. Furthermore, most of them come with irresistible perks such as good health insurance, 401k plans and short term disability for its employees. Also, despite the fact that all jobs are good depending on personal preferences, some higher positions even pay up to $80,000-$100,000+ per year!

Manufacturing Creates Jobs

With a relatively high unemployment rate particularly among the youth, expansion of the US manufacturing industry has gone a long way in providing the much-needed jobs. Now, trade schools offer a 2-4 year education in Precision Machining. This is a good starting point if you are interested in manufacturing and machining. Unlike other positions that require high qualifications, entry level manufacturing jobs do not require such specialized skills and can absorb anyone willing to learn (although some schooling is a plus and will help the employee move up in the company). With schooling and on the job training, anyone with a passion in manufacturing can fit into the industry.

Manufacturing creates National Wealth

Buying and consuming imported goods will only make the country poorer since there will be no foreign income. However, by manufacturing products which can be sold locally and internationally, the nation’s economy becomes stronger since there will be foreign cash.

Factories/ Machine Shops are now Safer than before

The current American factories are very safe now and those interested in the industry should not be worried to work in this type of setting. Rarely are their incidences of safety breach or accidents with proper training and shop safety. Also, with the recent embracement of the worker safety policy countrywide, the possible safety incidences are continually being suppressed.

U.S. Industries are very clean

Compared to other countries where waste products are directed in rivers and other water bodies, American factories a very clean and are even getting cleaner. The waste produced in US manufacturing industries is treated and recycled to ensure that it does not harm the environment. As such, the world will be a healthier place if people bought more goods from the U.S. compared to other countries.

Workers with good jobs are healthy

Jobs in the US manufacturing industry are in most cases physically taxing. Whereas this may be seen as a negative, it is, in fact, good for the employee’s health as working in manufacturing also doubles up as exercise. Machinists are on their feet all day, constantly moving around. As a result, earning money and remaining healthy go hand in hand.

Manufacturing research leads to creative ideas

The US manufacturing industry contributes to approximately 75% of the private sector development and research. The mind-blowing innovations from the U.S. manufacturers keep the country competitive in the global platform hence making it an economic powerhouse.

In a nutshell, if taken alone, the manufacturing industry is the ninth largest economy in the world. As such, critics need to reevaluate their stand about the U.S. manufacturing industry.

OEM Manufacturing

7 Incredibly Simple Hacks of Highly Successful leaders in Manufacturing

OEM manufacturing in the USA has changed continuously over the years, partially because of the significant technological advances. However, some of the core secrets of successful manufacturers remain constant. Consider the following incredibly simple hacks from highly successful leaders in manufacturing to achieve greater heights.

#1. Embrace the technology

Technology plays a significant role in the success of all businesses. Therefore, it is crucial to consider the latest tech innovations. One example of the technology that should be integrated is CNC automation. You can install robots to perform repetitive tasks and increase production while reducing costs. This will help your business to be leaner and more efficient.

#2. Reinvest in the business

Whether your firm utilizes expansive CNC machining or small hand tools, the equipment condition is vital in manufacturing operations. A successful manufacturer reinvests into the industry’s heart (the machinery that keeps it functional). Thus, Re-examine the servicing schedules and ensure that the machinery is performing at optimal levels. Avoid scheduling for maintenance only when the equipment fails or when they are not in use.

#3. Focus on service

Successful leaders in OEM manufacturing develop excellent levels of customer service to build loyalty. They field service queries from retailers or distributors when products are delayed or defective. Besides, they’re ready to answer to customers whenever faulty products enter the market. It is therefore essential that every CNC manufacturing firm makes a point of maintaining high service standards and evaluate service performance regularly.

#4. Have the right team at your disposal

Pay close attention to the people you hire in your manufacturing business because they can either make or break it. Besides being from the US manufacturing schools, you ought to figure out just how passionate a person is about working for the company. In addition, you should hire mechanical engineering professional staff from formal and certified mechanical engineering schools.

#5. Retain the best

Employee retention is crucial to ensuring manufacturing efficiency. While most workers view an employee benefits program as an incentive to remain on the job, the package can be an excellent source of motivation. If your employees aren’t motivated, production slows down, and your manufacturing firm might falter.

#6. Continuous improvement

For successful OEM manufacturing, you should view improvements in its entirety. Most manufacturers focus on improvements that entail the processes or products, and yet this is only one portion. To be devoted to development, evaluate every portion of the business because all parts make up a whole. For instance, you can consider offering safety training on the frequently changing regulations to keep your workers up to date with the latest trends.


#7. Communication

Successful OEM manufacturing firms value meaningful communication. That includes keeping employees updated on the procedures and products as well as having an open line for them to express their concerns. Regular meetings can be an excellent means of making sure that the employees get the information they require to carry out their tasks correctly. Furthermore, utilize technology to quickly bring them up-to-date with any developing changes. Correspondingly, supervisors should be available to the workers. If the employees can’t discuss safety concerns or improvement ideas, you might be missing on a wealth of information.

Bottom Line

As the global manufacturing sector grows, successful in-house operations rest on fundamental factors– keeping productivity up, morale high, and costs low. By paying attention to the above great tips, you can yield global dominance and be an example of how US manufacturing is remarkably resilient in the increasingly competitive economy.

At Tag Team, we pride ourselves on machining components for virtually all industries OEMs. With over thirty years expertise, our ability to collaborate with engineers in developing prototypes allows us to produce high-quality components at lower costs.

For more information, call us today at 303-841-5697 for a free quote!

air compressor

Who makes the best mid-size compressor?

Picking a decent air compressor depends on the project you’re working on, and if the unit should be convenient. On the off chance that a compressor unit can deal with the scheduled task, you’ll be inclined to work with that specific model instead of a massive, and difficult to deal with the model.

Most of the compressors on our list of preferred models are sufficiently small-sized and easily stored under a workbench, yet efficient for some tasks. Below are some of the best US manufacturing companies that have produced reliable compressors over the years.

Dewalt Heavy Duty PSI

The popular Dewalt brand has continuously manufactured in the US reasonably priced air compressors. The heavy-duty PSI is an oil-free model with a 12amps motor and has a flexible startup to reduce overworking the breaker. The 36-pound air compressor is portable and quite slim at only 12.5inches; therefore, it fits in any tight compartment.

The standard manufacturing design in the US brand compressor comes in black and yellow colors. It is slightly underpowered and cannot run consistently with the reduced power. Users may only use it for smaller jobs to avoid damage and more complications other than aging. It’s suitable for short to mid-sized jobs.

Porter Cable PC Pancake Compressor

The Porter air compressor is one of the least expensive air compressors on the list, and the lightest, weighing at only 26 pounds. Due to its compact size, it’s easy to use and store. With just 135 PSI, the Portable Cable PC compressor requires low maintenance since it runs on a 12v motor and puts out an impressive power. It is an oil-free pump with a longer life and minimum problems, even in cold weather.

However, this air compressor produces the loudest noise on the list, with an output of 82Dba. It is a reliable compressor for anyone in search of a stable US manufactured equipment made by top engineers from some of the best mechanical engineering schools. It offers long lasting service, if well taken care of.

Senco Horsepower Peak

Senco CNC manufacturing produces low priced portable compressors. This 20-pound Senco compressor handles small jobs and, it’s incredibly silent at 73 dBA and one complete horsepower. It runs ½ power at its peak to complete a task. The accessories include a ¼ quick disconnect coupler, individual tank gauges, and synchronized output pressure.

The manufacturers offer a one-year warranty of assurance. Long-term use degrades the covering around the handle, but it doesn’t deteriorate its overall usefulness. The manufacturing skill on this unit is flawless and performs best if handled correctly.

Makita Big Bore Compressor

This is a powerful, relatively low priced air compressor. It has an iron pump with big pistons and cylinder, a combination that provides peak performance when in motion over extended periods. The large Makita compressor with a 1,720-RPM pump is quiet and performs well even at lower RPM.

It comes with a one-year warranty, and, manufactured with a solid cooler running pump that lasts for several years. The 2.6-gallon tank weighed 52 pounds and labeled at 130 PSI with a ¼-inch universal quick coupler, which is easy to use. It’s listed as compact, but the manufacturing specs make it mid-range at 52 pounds. You need about 20 seconds to refill, so it’s still powerful considering the size that it comes in, though it cannot handle specific tasks and it lasts a very long time.