CNC manufacturing is evolving at a rate that is faster than anticipated. Today, regardless of whether the source of power is wind, water, gas, solar, or steam, automation procedures and the latest technologies in CNC machining are essential in manufacturing industries. Here is a detailed view of what powers new manufacturing plants:
This kind of power sources requires different turbines which as designed to produce efficient power in water power plants. When it comes to machining in these facilities, speed and accuracy are essential. Water can only generate productive electricity if it is made to flow at high speed, meaning that turbines with have not been appropriately reinforced can crack under pressure.
Whenever wind energy is used, the plant needs to have superior performance capabilities. Wind power, when used for mechanical engineering processes, for instance, requires gears and systems that are not only precise but also very efficient. The equipment needs to be highly flexible, and it also needs to react to the slightest changes in wind pressure without compromising the performance of the power plant.
Across all the states in the US, there are more than 500 manufacturing plants that manufacture equipment used to generate wind power. There is a lot of demand in the sector by manufacturing facilities.
Steam and Gas
Geothermal power stations use these forms of forms of energy to generate power. Steam and gas power comes with a lot of pressure, so the manufacturing processes using these resources for energy need to have turbines and equipment that can remain functional even when subjected to high stress and tension.
Gas, being a non-renewable source of power, is not as popular as the renewable sources. Manufacturing companies, however, still use gas because of its speed and efficiency in producing electricity.
Solar energy is the most efficient source of power currently in use in USA manufacturing. All countries around the world, and even in manufacturing schools, solar power is perfecting processes that have been in existence for years.
Manufacturing in the USA and the rest of the world is quickly embracing CNC automation procedures. To power these plants and these processes, companies are moving towards better power sources. Wind, water, solar, and steam are just some of them, but these four are the best and most efficient sources of power for new manufacturing plants.
The most manufacturing in the world today is done in China eve through for a time, the United States held the number one position. The US, however, still holds the number position when it comes to providing quality manufacturing processes.
Monitoring the Environment
Power generation needs to be by the laws of the environment. Power plants, in sourcing for ways of energy generation, need to be wary of the effects that they have on nature and the well-being of the people around them. Using natural sources of power like wind, water, and solar is best as they have minimum effects on the environment.
These energy sources are also renewable, meaning that manufacturing plants can reduce wasted during their processes. Although some plants still use non-renewable sources that are harmful to the environment, manufacturing processes, technologies and automation are making it much easier for these companies to switch to sources of power that do more good than harm to the surrounding areas.
Are you an Original Equipment Manufacturer (OEM) in search of a state of the art technology in machine CNC precision? Tag Team manufacturing is your genuinely supportive manufacturing partner. The company is a modern machine shop that is continuously advancing in technology to provide the best solution to the needs of the current manufacturing industry. Their products are not only of high quality, but made to yield high outputs. Tag Team understands the challenges facing today’s production industry and strives towards providing long-term solutions. Solutions that not only reduces the cost of production, but also maintains the high quality of products manufactured promptly.
Introducing Two DMG Mori NHX5000 Generation 2 Machines
Recently, they added two DMG Mori NHX5000 Generation 2 machines in their manufacturing facility. One of the machines has 2 pallets while the other has 21 pallets. If you are in need of a speedy turn around, the new DMG Mori Machines will help increase the rate of production. Developed with the latest spindle, the machines guarantee more products being produced than before with un-compromised production precision. The machine parts are perfectly manufactured to required specifications eliminating the need for programming adjustments. Loaded with 21 pallets, one of the NHX5000’s can operate throughout the weekend lights out. Its structure is not only optimized for improved static performance, but also for dynamic rigidity.
It’s been over a year since Sawyer joined Tag Team and has been a pillar of strength in the production facility. Various things make him stand out. He can carry out multiple tasks with seven degrees of freedom. His sensors are top notch giving him precise movements and positioning. Moreover, the high degree of accuracy coupled with his 8lb lifting ability makes Sawyer safe to work with fellow human coworkers. Sawyer uses less space compared to other robots; his arm can fit through any of their CNC equipment, allowing him to help with the machining of smaller parts. Finally, his integrated visual interface with robotic hands makes him collaborative and a team player. What original equipment manufacturer would not want to meet Sawyer?
Aluminum Billiard Line
In the manufacturing business, quality control and marketing are paramount. After several years of research, Tag Team developed an aluminum billiard rack line named Delta-13 to address the industries challenges. The billiard accessories are made from high-quality aluminum. The billiard racks guarantee durability and maintaining high aesthetic qualities. With over 10 years of experience in the billiard market, the company continues to create high quality, custom and visually pleasing USA billiard equipment.
The Colorado based company has an indisputable team bringing a combined 140 years of experience in the manufacturing industry. It takes pride in having 6 employees who have worked with them for more than 10 years since its founding in 1987. Because of high repute in the industry, the company has managed to work with the same companies for more than the 30 years.
Tag Team takes pride in offering quality products and services to their clients. It takes two to tango, customers speak, Tag Team listens then strives to provide quality services promptly. Products are not only delivered promptly, but guaranteed high outputs without compromising on quality. With proven skills and ability to work with engineers from all over the US, customer’s interests are secured and guaranteed. The company can produce on a large scale with competitive pricing. If you are an original equipment manufacturer, you should contact Tag Team Manufacturing today for all of your CNC manufacturing solutions.
Anyone who uses machine tools to modify or make parts as a profession is a machinist. However, a person who has been properly trained to become a CNC machinist can do much more. A qualified machinist should be able to use CNC (Computer Numerical Control) to execute his/her duties. CNC refers to the process of using computers to control machines. It’s the automation of machine tools via machine control commands to execute pre-programmed sequences.
What Does a Machinist Do?
The terms CNC manufacturing, CNC automation, and CNC machining all allude to the use of Computer Numerical Control (CNC) via programming to increase quality and consistency of the product. A CNC machinist can operate a wide range of machinery in the creation of parts and products that are usually very specific. Machinists operate specialized tools to create precision metal parts. They repair, modify, and fabricate mechanical equipment.
A normal day in the life of a machinist includes:
– The use of manual and computer controlled machinery i.e. operate, set up, and program the CNC Machinery
– Making sure that the machinery is properly maintained.
– Operating tools such as grinders, milling machines, etc.
– Calculating where to bore or cut using the right tools for each job.
To become a CNC machinist, it’s good to complete a training program in one of the US manufacturing schools, or better still, one of the most reputable mechanical engineering schools in the land. Keep in mind that formal training is not a must – there a lot of self-taught machinists out there, but it’s strongly suggested that you acquire some form of formal training to effectively and safely discharge your duties. Courses like mechanical engineering include a pretty comprehensive machining training program. Many businesses with interests in manufacturing in the US do hire machinists.
Types of Machinists
Primarily, there are three types of CNC machinists. They are operating machinists, set up machinists, and programming machinists. An operation machinist is responsible for the day to day functioning of the machines – they are the operators. Set up machinists are tasked with the job of making sure that everything is in working order. They are in charge of monitoring the equipment, adjusting offsets, and performing other tasks needed to maintain smooth operations. Some machinists specialize in writing CNC programs and modify existing programs in response to glitches encountered during test runs. These machinists are known as programming machinists.
Becoming a Machinist
As stated earlier in the article, to become a professional CNC machinist, it’s prudent to acquire proper training and certification. If it’s possible, its best to start preparations to become a machinist early. In their training, machinists get several years of technical instruction and on-site training. Training can be acquired via community or technical colleges, vocational schools, and apprenticeship programs. Often, you will be required to have a high school diploma.
Typically, becoming a machinist takes between 1 to 2 years for entry level roles including a minimum of 8 weeks of technical training and over 1,500 hours of on the job training each year. Here’s what you need to do to become a machinist in the United States:
– Enrol for preparatory classes. A high school diploma is the minimum requirement to becoming a machinist. You can get the necessary training — in this case, a degree, usually taking up to two years — from a technical college
– Complete a formal apprenticeship. You can work with a local manufacturer, local union, or your school to look for available opportunities. An apprenticeship is an entry level position where you can stay for a year or two — depending on your training and tenacity — before moving up to an operator position.
– Get NIMS certification. A National Institute for Metalworking Skills (NIMS) certification isn’t a requirement, but its recommended for aspiring machinists. After completing your apprenticeship, get one of those. You will be required to sit for a performance-based written and practical exam to get certification.
The last and final step to becoming a machinist is putting your skills to work. You can do that by getting a job at a manufacturer specializing in making parts for OEMs (Original Equipment Manufacturers). Alternatively, you can choose to work for yourself if you have the business skills. Depending on your financial ability, you can either buy an existing Machine Shop or purchase a machine to handle some small jobs from your home or garage.
Recently, there have been debates on the issue of NAFTA. It is a very interesting issue given that people have different views about it. Some people have the idea that the NAFTA agreement has only brought negative effects into the US while there are those that support it. The president of the United States, Donald Trump talks of renegotiating the agreement on the basis that it is hurting the US economy. Well is that true and if it is, how does his not signing the agreement affect the manufacturing sector?
Let us first understand what NAFTA means.
What is NAFTA?
NAFTA is the acronym for North American Free Trade Agreements. It is a pact between the US, Canada, and Mexico, to remove any trade barriers and tariffs for any imports and exports. It was effected on the first of January 1994. Since then, it has been 24 years with the agreement still intact.
However, recently on May 18th, the U.S president Donald Trump gave formal notice to renegotiate the terms and if not, alienate the US from the trade agreement.
In the 24 years, the country has experienced trade volumes and economic growth. The state can export, and import goods without worrying about tariffs and that improved the economy at least for a while. However, the manufacturing sector mainly the CNC automation and machining among more manufacturing companies have been seen to be affected by the agreement negatively.
However, now that the agreement may not be signed is there hope for the manufacturing sector? Let us look at the benefits that may arise for the manufacturing industry if the NAFTA agreement is not approved.
Rise in Employment
With the trade agreement in place, US manufacturing industries have been able to import cheap labor or relocate their production to other countries such as Mexico. In so doing people who are specialized in mechanical engineering or those that are in the US, manufacturing schools are discouraged from pursuing this career since there is no hope for employment. However, if the agreement is not signed, those that are specializing in manufacturing will have jobs.
The NAFTA agreement allows Mexico and Canada to export their products to the US without tariffs. For example, the CNC automation industries are faced with so much competition from other countries since people are attracted to the cheaper automotive. In the long run, so many products are imported while very less is exported which causes a trade deficit.
On the other hand, if NAFTA agreement is not signed there will be hope for manufacturing companies in the USA such as Tag Team Manufacturing since imports will be monitored. Mechanical engineering schools will have more students enrolling to study since there will be hope to produce US automotive and sell both internally and externally without fear of competition.
According to statistics, US wages reduced as a result of the NAFTA agreement. Most people in the manufacturing sector lost their jobs, and in 2012, two out of three people were rehired but at a lower wage rate. That forced people to move out of the manufacturing sector and search for jobs in the hospitality and hotel industry and apparently, they got even lesser pay.
If NAFTA agreement is not signed, there will be less importing of cheaper labor, and also, there will be less competition from other manufacturing companies in Mexico and Canada. So, wages will begin to rise back up which will increase the economic growth.
Therefore, as much as NAFTA has brought positive effects into the US economy, there is a great room for improvement in the economy, especially in the manufacturing sector. So, is there hope for the manufacturing industry if it is not signed?
Trade shows for U.S. manufacturers offer key insights into the future of our sector. Here are the leading events on U.S. manufacturers’ radar.
Automation and Robotics will be featured in sessions at WESTTEC, an event showcasing west coast innovations. It will happen September 12-15, at the Los Angeles Convention Center.
“What’s hot and what’s not in manufacturing” will be one of the presentations at the AMT D17 Distribution Summit, September 13 – 14, 2017, at the Ritz Carlton of St. Louis, Missouri.
September offers a lot more too. The Design-2-Part Series of shows happens in venues throughout the country. Check here to see what’s coming to your region. In fact, the listing on D2P shows continues well into 2018.
Also, check out the full listings for the AmCon Shows. These regional expos feature manufacturing suppliers as well as job shop services by the hundreds.
From October 31 through November 3, the Specialty Equipment Marketing Association, known as SEMA, will host its Official Show at the Las Vegas Convention Center in Nevada. This will be open to the trade only, and it will mainly focus on thousands of vehicle and transportation innovations. At the SEMA Show, 2,400 exhibitors, from established manufacturing companies to up-and-coming brands, will be displaying their newest products.
Then, on November 6 – 9, North America’s largest metal working, welding, fabricating, and finishing exhibition will be in full swing at Cormick Place, Chicago, Illinois. FABTECH, an event which will extend over 750,000 square feet, displaying the latest from 1,700 companies, is expected to draw 50,000 visitors. Become familiar with leading suppliers, and observe hundreds of innovations representing the future of our sector. It’s a phenomenal venue to explore the many productivity-enhancing tools coming out, and new solutions to metal working challenges.
Trade shows offer important insights to the health of the manufacturing industry and the latest manufacturing innovations. We welcome the signs for the future growth of the sector, and a very good prognosis for our role in a rallying economy.
The progress of automation in the area of machine tools, called numerical control or NC, has become standard in manufacturing generally, and attendees of the big trade shows will find that computerized numerical control, or CNC, plays a leading role in U.S. and global industry.
Thus, even while the outlook for the U.S. manufacturing sector has often been questioned, we’re pleased and confident that the vital signs in CNC automation remain strong. We have remained optimistic regardless of political and economic events, yet want our customers to know the great value of their investments in U.S. manufacturing.
Because of your confidence, job openings for skilled CNC machining technicians are on the rise. Projections for the future show CNC manufacturing as a significant indicator for the strength of manufacturing in the USA-based industry. Our readers will also be interested in knowing that AmCon found the Denver area’s manufacturing sector outperforming the country as a whole in 2017.
Call our Denver-based Tag Team Manufacturing representative today, and get started planning to see the upcoming manufacturing innovations: 303.841.5697.
In CNC automation, knowledge of machine tool coolant is ever-evolving. At Tag Team Manufacturing, we have a stake in quality, including the environmental and health aspects of the materials used throughout U.S. manufacturing. Today we offer a rundown of the safety and performance improvements in coolants.
Metal cutting would be impossible without coolants of some type. Coolant is essential for moderating the temperature of tools, chips, and workpieces.
Yet a big concern surrounding coolants is whether they are safe for workers and the environment. Can coolant work well—without compromising health and safety? The answer is complicated, but progress is being made.
Innovations in cutting fluids are solving workplace hygiene problems related to tramp oils, by improving filtration performance. Traditional, petroleum-based cooling fluids would attract bacteria, as tramp oil mixed with debris tended to form a film on them. Managers would apply antiseptics, but those chemicals introduced further environmental health and safety issues, and could compromise metalworking performance.
Today’s coolant makers put an emphasis on vegetable emulsions in place of the traditional petroleum-derived fluids. Companies sell these newer products based on the fluids’ growing reputation for improved outcomes on the shop floors. It turns out the benefits of the innovations are environmental as well.
Product developers once brought chlorinated paraffin into cooling fluids meant for application in nickel-based metals and stainless steel. The additive’s purpose was to bond under pressure, and create a lubricating film capable of withstanding high heat.
Chlorine alternatives, such as sulfur and phosphorous, tend to cost more. Today’s manufacturers avoid chlorine ingredients, and offset extra costs by recycling the fluids. Recycling systems are available from Eriez, PRAB, and Canada’s Custom Coolant Equipment corporation.
Additionally, we’re seeing innovative, ester-based coolants that take U.S. manufacturing workers’ safety and well-being to higher levels. These products significantly cut down on fume release, or misting. This is the way of the future, as Canadian suppliers recommend chlorine-free solutions, and in light of the U.S. Environmental Protection Agency’s recent moves to restrict chlorinated paraffins in fluids marketed for manufacturing in USA workplaces.
The early, natural vegetable ester fluids lacked staying power. And, like petroleum-based fluids, they had an undesirable smell. Bio-stability was a key issue for the emerging products, because bacteria were attracted to the oils. But as Condat and others today develop synthetic esters, the chemical makeup makes these fluids practically bio-resistant.
Products based on vegetable esters, including Vasco, cost more up front, but pay off in performance. There is also Condat’s innovative MECAGREEN line. It uses a high-performance mix of synthetic, vegetable-based esters. Tool life is lengthened up to 20%, and the amount of product used can involve savings as much as 40% relative to petroleum-based fluids. Bonus improvements include smaller amounts of residue on parts, ease of cleanup—and a measurable difference in workplace skin issues.
Tag Team Manufacturing is an innovative CNC manufacturing company, dedicated to continuous improvement in the process of CNC machining. Call us at 303-841-5697, or toll free at 866-915-2058.
In the US, the auto industry is currently experiencing a resurgence with the introduction of CNC manufacturing and under the backing of rising consumer confidence, low-interest rates, and the need to replace older cars.
As CNC automation leads the way in spurring industrialization in the U.S., several regions are seen as major players in manufacturing, in this huge economy.
During the recession, this area lost most of its manufacturing jobs, but it has since been able to recover 40% of these. It is currently leading in the generation of new manufacturing jobs. America has 70 metropolitan areas for manufacturing employment growth with Detroit-Dearborn-Livonia metropolitan area taking the top spot.
So far, this territory has created more than 89,300 jobs, and this has reversed the overall decline in employment, which is partly attributed to the advent of CNC machining. Detroit is in second place after Silicon Valley in the concentration of engineers, and there are many skilled workers here. The implication is that manufacturing in the USA is well endowed with a knowledgeable workforce. Warren-Troy-Farmington and Grand Rapids-Wyoming are other areas within Detroit playing a significant role in the growth of the manufacturing sector.
Among the mid-sized cities in the U.S. Toledo is leading in industrial employment and is located 60 miles from Detroit.
The Southeastern region is another US manufacturing hotspot, as a result of several establishments by major investors from Japan and Germany among others. Within Central Tennessee, small domestic parts companies continue to thrive thanks to the presence of Bridgestone and Nissan manufacturing plants. This is where you find Nissan’s U.S. headquarters since its relocation from Southern California.
The region is supporting major domestic auto makers such as Ford which employs more than 14,000 workers, making it one of the largest MSAs. The area leads the park as one with the highest number of employees in “advanced industries,” which are technically oriented parts of the factory economy and tend to pay workers better.
In second position among mid-sized industrial hubs is Savannah, Ga., which acts as a major center for German car companies. On the other hand, expansion of aerospace suppliers and Boeing in Charleston, S.C., places the area among leaders in manufacturing in the United States. The revolution of industrialization in each of these locations did not happen until recently when the growth of workforces is being experienced.
Are also viewed as southern stars and out-performers in the mid-size industrial regions category.
These areas are home to the country’s oil exploration and drilling companies. What makes them top the list of MSAs is that petrochemical and refining industries in these regions have realized an enormous boon. Falling oil prices have caused organizations engaging in exploration activities to rein in their budgets, but that has not stopped Houston from ranking third, among those with the largest concentration of manufacturing jobs.
More companies are shifting to smaller cities within America, and though manufacturing jobs may not be the central force of the economy, their impact is being felt by both small and huge economies.
Industries need high quality light to improve productivity and keep the workers safe. Industrial lighting needs to be durable enough to withstand the harsh conditions of industries, such as vibrations, high temperature, corrosive materials, dirt, and high humidity. In addition, industrial lighting should comply with the fire and manufacturing lighting safety requirements and be fit for the purpose for which the lighting is used.
Types of Industrial Lighting
1. High-Intensity Discharge
HID bulbs produce light when an arc passes between cathodes, making metallic additives contained in the pressurized tubes to vaporize. HID lamps are efficient and long lasting. However, they do not produce high quality light. Due to this, they are mostly used for outdoor security and area lighting.
2. High Output Fluorescent
These produce light when electricity passes between cathodes and excites mercury and other gases that produce radiant energy. This energy is then converted to visible light by a phosphor coating. They consume about 20% less energy than incandescent lights and last up to 20 times longer. The main disadvantage is that they contain mercury, and therefore should be disposed properly.
3. LED Lamps
LED lamps are an efficient, but an expensive lighting solution. LED produce very little heat. This means that they are able to convert most of the energy into light.
LED are about 1.5 times more expensive than high output fluorescent. However, studies show that businesses can recover the cost of replacing their lighting with LED in less than 3 years. The other benefit of LED industrial lighting is that they do not contain any mercury, meaning that the company will not have to worry about disposing the lamp.
Since LED is non corrosive, bright, and does not produce a lot of heat, it can be used for many industrial applications like CNC machining and industrial inspection areas that require adequate lighting.
Why LED Is the Best Lighting for the Manufacturing Environment
LED lamps are better than HID lamps, such as high-pressure sodium lamps and metal halide, due to a number of reasons.
These benefits are:
There are plenty of reasons why students would choose attending a community college rather than choosing the traditional four year college experience. One of the top reasons why many people prefer community college is the fact that it is more affordable than university education. Academic flexibility is the other major reason why people would choose attending a community college.
Manufacturing industry has been evolving quite rapidly the past few years. This can be attributed to the fact that technology is ever changing. The traditional lessons at the community college where students are taught how to handle tools, no longer cut it in the industry. It is for this reason that many community colleges have added machining classes to their curriculum.
CNC skills are in demand
One of the main reasons for adding machining classes is the high demand of CNC skills in the market. By using CNC, a machine is operated by an accredited operator and this increases productivity and reduces human error and the demand in CNC skills. To give their students a chance to get a good job after graduating from community colleges they must instill the relevant skills required in the industry. With a CNC programming course where the students divide their time between lectures and working in the labs they get to learn how to program as well as use different CNC machines.
Seize opportunities in manufacturing industries
CNC is the basis on manufacturing and there are plenty of jobs available in different industries such as machinery, aerospace and nuclear among others. With CNC automation training, students increase their chances of landing a job. Not only do they increase their chances of landing a job but they also receive a higher salary. It is imperative for the colleges to offer CNC courses to students so they can seize the many opportunities.
CNC machine training equips students with the right skills to start off their career on the right foot. Giving them the skills to take up ready employment and set for great work. A career in CNC machining is not only satisfying but also challenging. Entry level wages for a certified CNC programmer are higher than other entry level jobs in other industries.
With the proper programing and operating machine courses, students are equipped with skills to work in different positions. In most community colleges, their curriculum now covers the basic course and also advanced courses in CNC machine shops. In the basic classes, students learn how to handle routine maintenance, translating specifications for quality manufacturing of products as well as installation of devices. In the advanced classes they handle more sophisticated tasks such as turning grooving, facing among others. The advanced courses ensure that the operator is proficient and can handle any machine.
As the manufacturing continues to be shaped by new technologies, there is a high demand for well-trained machinist in the industry. To fill this gap, community colleges have introduced machining classes equipping students with the skills they need to get started in their different fields.