Tag : cnc manufacturing

custom machined parts

The Evolution of Manufacturing

It’s no secret that technological advances have changed every sector of the economy and this is just as true in the world of manufacturing as it is in any other industry. Those who have experience working in the manufacturing field know how the field has changed over the past few decades. Manufacturing has come a long way from the first assembly line and, now, people might think that custom machined parts, advanced machinery and robots are changing the field permanently. In order for a business to rise to meet these changes, they also need to understand the course of manufacturing evolution over the past few decades. How has manufacturing evolved from its roots to the present?

The Early Days of the Manufacturing Industry

Custom machined parts haven’t always been around as manufacturing has changed significantly over the past several decades. Many people look at the advent of the Industrial Revolution as the starting place of manufacturing. This was the first time that interlocking parts were used to create high-output facilities that could produce identical parts quickly. Despite the use of machines to produce parts, the human hand still played a critical role.

Unfortunately, one of the major problems with manufacturing during this era was safety. People were intimately connected to large machines with dangerous moving parts. One mistake could place someone in the hospital, rendering them unable to work or provide for their family. Furthermore, there were health concerns associated with many of these facilities. Because many of these factories were coal-powered and workers were kept in close quarters, illness was common. If someone got sick, that illness could spread through the entire building in a short period of time.

Finally, a huge safety issue was fires. There are numerous stories of the early days of manufacturing of large conflagrations that rapidly engulfed entire buildings. One example is the Triangle Shirtwaist factory fire that took place in New York City in the early 1900s. It is still regarded as the deadliest manufacturing disaster in the history of the United States, as it resulted in the deaths of nearly 150 people. Fortunately, technology improved and changes were made that placed worker safety at the top of the priority list.

The Assembly Line Changes Manufacturing

As technology progressed, thinking changed. The leaders of the world of manufacturing looked for ways to increase output to meet the rising demands of consumers. With this, the assembly line was developed. Many people credit the first use of the assembly line to Henry Ford, which he used to build the first affordable automobile, the Model T. In the assembly line, workers are trained to perform the same task over and over again. Because they are performing the same task, they become experts at this task, allowing them to perform this task faster than anybody else. By combining many people who are experts at their singular task, production and output increase. The assembly line completely changed how manufacturing was performed.

Computers Change the Manufacturing Industry

As the 20th century rolled on, computers started to play a role in the manufacturing industry and changed the fundamentals. With the advent of computers, workers became able to give the computer commands, allowing more precise tasks to be performed. The early days of computer manufacturing involved punch cards that were used to deliver commands. Then, the computer would spit out answers or perform tasks based on those punch cards. Computers and machines are able to perform tasks more quickly and more accurately than human hands. By removing humans from the front lines, factories became safer and humans were largely able to work behind operational controls.

Automation as the Next Step

Technology continued to progress and no area was left untouched. This includes manufacturing and its custom machined parts. As computers became both smarter and smaller, automation developed. Automation is the ability of machines to perform the same task over and over again without requiring additional input from the human hand. Automation became common in the average precision machine shop, leading to significantly increased production capabilities. Machines that are automated do not get tired and, thus, led to the development of 24-hour per day production. Furthermore, these automation robots are also more accurate than the human hand. The manufacturing industry exploded as production and accuracy both increased. Instead of humans turning the screws and tightening the bolts, robots were able to do this. Now, the people became responsible for delivering commands to the machines, changing their jobs when necessary.

Manufacturing in the Contemporary World

Over the past few years, there have been several additional major changes in the world of manufacturing. Some of the examples include:

Workers are More Highly Skilled: Because the manufacturing industry is producing more complex items than ever before, the workers must also be more highly skilled. Those who work in the manufacturing industry often have advanced training in areas such as computer science and robotics.

Higher-Value Goods are Produced: Due to the advent of technology, the manufacturing industry is also producing more high-value goods than ever before. This includes advanced vehicles, accessories for computers, and other connected devices.

The Job of the Human Hand Has Changed: The days of workers getting their hands dirty in a steel mill or coal mine are now relegated to the pages of history. Today’s manufacturing employees are working on a squeaky clean factory floor delivering commands to precision computers that perform a majority of the step-by-step tasks. This is both faster and safer than the early days of manufacturing.

Manufacturing in the Global World: Finally, the world of manufacturing is now a global place. Many of the goods produced in factories today are exported to other countries. The original equipment manufacturer (OEM) is distributing products around the world. The growth of logistics has allowed this to happen. The world is more connected than ever before and Denver Manufacturing is at the heart of these custom machined parts.

Without a doubt, manufacturing is going to continue to evolve as technology continues to progress. CNC manufacturing and custom machined parts have already changed the way manufacturing functions. With computers able to perform multiple complicated tasks at the same time, consumer expectations have changed. It is important for manufacturers to stay ahead of the curve and meet these expectations.

Relying on High-Quality CNC Manufacturing

Precision manufacturing, such as CNC Machining, has completely changed the way that products are produced. It is important for manufacturers to rise to meet these changes so that they can remain competitive in the modern world. Having a high-quality CNC Machinist in a custom machine shop in Denver can help a company maintain an edge on their competitors. CNC machinery can help a business quickly produce high-quality results that will inspire loyalty among customers. To learn more about custom CNC precision machining in the Denver area, contact Tag Team Manufacturing today.

cnc machining

What is CNC Machining?

It’s no secret that the work done within a machine shop has changed significantly over the past few years. The world of manufacturing used to be dominated by assembly lines where workers would perform the same tasks over and over again to rapidly produce high-quality products. As the technology in the manufacturing industry has progressed, so too has the world of manufacturing. Now, a large amount of manufacturing is performed by something called CNC machining. CNC machining and CNC manufacturing represent the next generation of manufacturing. It is important for everyone to familiarize themselves with this industry. Those who are best able to adapt to these changes in the world of manufacturing will be best positioned to remain competitive in the next generation.

An Overview of CNC Machining

For those who might not know, CNC machining is the name given to a manufacturing process that is dominated by advanced computer programming. In this process, a high-precision computer program controls the movements of the various tools and machines within a factory. In this fashion, computers are able to control the complex movements of various machines with extreme precision. Examples of machines that can be controlled through CNC machinery include routers, lathes, mills, and more. With the help of CNC programming, 3D cuts can be performed quickly and accurately with only a single set of prompts. In this fashion, efficiency within a factory can increase dramatically and the output of the manufacturing lines is improved.

What Does CNC Stand For?

CNC stands for “computer numerical control” and has changed how an original equipment manufacturer (OEM) functions. Many compare this process to something called limited numerical control. In contrast to CNC, limited numerical control requires human operators to feed prompts into the system. The human hand is responsible for guiding the machines using tools such as buttons, wheels, and levers. In contrast, a CNC system is more like a set of computer components that are running off of software and consoles. Because computers are able to perform tasks more quickly and accurately than the human hand, CNC is superior to other potential forms of control. For this reason, CNC has risen rapidly in popularity when compared to other forms of manual control or limited control.

How Does CNC Machining Work?

While CNC machining is controlled by complicated computer programs, it is important for everyone to understand the basics. When a CNC system is turned on, the required cuts are entered into a software system as programs. These commands are used to control the corresponding machines. Then, their tools will carry out each of these commands are specified in the computer program. In essence, the machine will function as a robot in a custom machine shop.

The CNC programming is controlled by computer code. This is a numerical function that will ensure that the mechanisms are flawless. Even though errors can occur, these programs are far more accurate than a human operator or manual control. Furthermore, a CNC program can even ask a tool to cut in more than one direction at the same time. This expedites the manufacturing process and can increase the output of a factory.

Many of these CNC machines can retain programs in their memory systems with code that is both written and edited by trained computer programmers. This further increases the efficiency of CNC machines. Finally, CNC machines are not static. They can change and evolve as the circumstances require. New prompts are able to be added to pre-existing programs by simple revisions of the code. This means that CNC machines are able to be adapted to carry out different tasks in a machine shop Denver. Their versatility is unrivaled in the world of manufacturing.

What are Some Types of CNC Machines?

CNC machinery is incredibly versatile and can be applied to a wide variety of machines. As technology has advanced, the mechanisms in these machines have been enhanced with digital computers that have made CNC machining and precision manufacturing possible. Many of the machines in today’s manufacturing world are electronic. This means that CNC machining can be applied to almost all of these devices. There are several common applications of CMC machining which include:

Mills: Mills that run via CNC are able to be run on programs that use both number and letter prompts. These prompts are used to guide the machine across various distances, sometimes in multiple directions at the same time. The code that is used to feed a mill can be tailored to meet that needs of the manufacturers. Mills use a 3D system that functions on the X, Y, and Z axis. Newer mills can add even more axes to increase their efficiency.

Lathes: CNC machining can even be applied to lathes. In the past, lathes were dangerous machines that would lead to horrible accidents. Because lathes can now be controlled by CNC machining, the frequency of injuries due to lathes has dropped. Using CNC technology, circular cuts can be controlled and performed with higher precision and velocity. Because of this, CNC lathes can produce more complex designs than those that could be produced manually. CNC lathes typically are controlled by code that supplies commands on two separate axes. More complex lathes can have 3 axes.

Water Jet Cutters: CNC machining has also been applied to water jet cutters. Water jets are tools that fire a stream of water at high velocity. This water is used to mold hard materials, such as metal and granite, with a high-degree of precision. The water can also be mixed with sand or another solute to shape the target accordingly. CNC machining can be used to control both the speed and direction of the water jet. It can also be used to control the width of the stream. As a result, CNC can be used to mold metal and granite into very specific designs with a high-degree of precision.

Plasma Cutters: CNC machining has also been applied to the world of plasma cutters. This machine uses a white-hot plasma torch to cut pieces of metal and other hard surfaces. The speed and heat necessary to cut metal is incredibly dangerous and produced using compressed air and electrical arcs. The ability to control these devices using CNC machining represents an advancement in the world of safety.

A Wide Variety of Applications with CNC. 

Clearly, CNC machining can be applied to a wide variety of different machines and tasks. Because of CNC machining, these devices can be controlled remotely, increasing safety in the workplace. As technology progresses, CNC machining will become even more important to the future of Denver manufacturing. A CNC machinist can use this type of programming to produce high-quality custom machined parts more quickly than ever before.

Safety procedures in a cnc manufacturing facility. Work Safety concept.

How to Stay Safe in a Manufacturing Facility

Safety in the workplace is important no matter what line of work someone is in, but in the cnc manufacturing industry, it’s one of the most important factors. Manufacturing, with its heavy-duty equipment, long hours, and endlessly tight deadlines supporting other industries around the world, can be extremely dangerous if the necessary safety precautions aren’t taken by staff and the managers.

Here’s what manufacturers and CNC manufacturing employees should keep in mind to ensure safety in the workplace.

Ensure Everyone Gets the Same Safety Training

One of the most common causes of injury in the workplace is not adhering to safety procedures designed to keep workers safe. Workers may disregard the rules, forget them after a period of work without being reminded of them, or may never even have been taught them in the first place.

To ensure workers are following safety regulations that will keep them safe, hold regular training courses on how to safely use and handle different machines and hazardous materials in the company and have supervisors watch to ensure workers are following the facility’s protocols.

Wear Safety Gear

Stories of gruesome injuries, disfigurement, and even death from lack of safety equipment have cropped up in countless stories over the years. Sometimes a pair of safety goggles are the only thing standing between a manufacturing facility employee and permanent blindness, and the risk of injury from lack of safety equipment usage is one that can be remediated with minimal expense.

To minimize the risk of injury from improper safety gear usage, all employees should undergo basic safety training, and supervisors should perform routine checks to ensure employees are wearing their safety equipment as instructed. Any safety gear with replacement dates should have their expiration date cataloged so the cnc manufacturing facility can replace them.

Ensure There Are No Slip and Trip Hazards

Slick and otherwise hazardous floor conditions can be extremely dangerous for workers when they’re on the job. A fall can mean sprains, bruises, broken bones, and even muscular tears depending on the severity of the fall. If a worker is holding equipment when they fall, their injuries could be worsened. Because of this, it’s important for manufacturing companies to ensure there are protections in place to minimize the risk of falls in the facility.

To minimize the risk of falls, ensure that flooring in the necessary areas is equipped with non-slip mats. Non-slip sprays can also be applied to reduce the risk of falling, and workers can be outfitted with no-slip boots to further lower the risk. Any one of these would work well on its own, but a combination of the above can greatly reduce the number of falls in the cnc manufacturing facility.

Keep Emergency Exits Free and Clear

Because of the risk of fire and other incidents within a cnc manufacturing facility, it’s important for emergency exits to be free and clear, as well as explicitly labeled to ensure workers know where to go in the event of an emergency. Incidents in unregulated factories in the past have resulted in the deaths of hundreds of workers; these fatalities underscore the importance of having emergency evacuation routes and protocols in place should the worst ever happen.

To ensure clear and easy evacuations in the event of an emergency, clearly label emergency exits and consider marking the paths to them to ensure walkways remain clear at all times. Signs should be posted indicating that a hallway is part of an emergency route, and supervisors should regularly conduct checks to ensure those routes remain clear.

Eliminate Fire Hazards

There are a number of fire hazards present in any cnc manufacturing facility, and some are more subtle than an unspecialized eye could ever detect. Fires, which can destroy expensive equipment and injure or even kill workers, can come from a multitude of different places, so it’s important to prepare as needed to prevent and manage them. To prevent fires in your manufacturing facility, keep in mind these potential sources of fires:

  • Combustible dust.
  • Hot work.
  • Flammable chemicals.
  • Equipment and machinery malfunction.
  • Electrical hazards.

Because of the number of ways a fire can break out, it can be difficult to prevent or reduce the risk of fires in a facility. Follow a regular cleaning schedule to prevent dust buildup, and enforce strict training and adherence to chemical storage and usage policies, as well as safety guidelines for when hot work is necessary. Equipment, machinery, and wiring should be inspected regularly to ensure all parts are in good working condition and all wiring is still workable with no risk of overloading circuits.

Store Hazardous Materials Safely

Hazardous material use and storage can be an overwhelming set of rules to learn. Hundreds or even thousands of chemicals may be used by a manufacturing facility on a regular basis, and though workers may not need to use them all, a single mistake can result in severe chemical burns or toxic gases leaking into the facility.

To ensure safe hazardous material storage and safety, ensure workers are thoroughly trained in the use of materials they will come into contact with, and keep various forms of documentation on hand to assist with storage regulations for every chemical that will see use. Additionally, ensure goggles, chemical aprons, gloves, and eye rinse stations are located wherever necessary to prevent or mitigate accidents.

Report to Your Supervisor if you See Anything

This is perhaps one of the most important safety protocols to keep in mind when you work as a CNC machinist. Sometimes safety standards get overlooked, and the supervisors in the facility may not be aware of them. When you know a safety hazard is present in your area of work, report it to your supervisor immediately before it can become a threat that endangers you or the lives of your coworkers.

Your safety is important. By being mindful of the risks and safety hazards present in a cnc manufacturing company, you can play your part in making your machine shop a happier and safer place for everyone.

Detail of aluminum machined parts, shiny surface.

Achieving Maximum Efficiency in Machining Tight Tolerance Parts

The best practices for precision manufacturing come from using computer numerical controlled (CNC) machining. CNC manufacturing uses high-speed, robot-driven machines and specialized cutting equipment in a custom machine shop. A machine shop for CNC manufacturing will have vertical and horizontal milling machines and lathes.

This CNC process can make custom machined parts to meet the exact specifications of the original equipment manufacturer (OEM) parts. Besides precision manufacturing, a CNC machinist can perform prototype machining in preparation for full-run CNC manufacturing.

This is a guide to the best practices with practical tips on how to create designs, use prototype machining, and choose materials that result in the most cost-efficient custom machined parts produced by CNC machining.

It Starts With Superb Design

Before the machine shop work can begin, creating a precise computer-aided design (CAD) model is the first step. Then, the CAD model is loaded into computer-aided manufacturing (CAM) software. This creates the instructions that tell the robotic machines how to move in order to cut away material from a manufacturing blank in order to form the desired end result.

The instructions are very detailed and include the following:

· The tool paths that are necessary, based on the geometry of the finished part.

· How fast the cutting machine should move.

· How fast and in what direction to turn the materials stock and/or the cutting tool.

· The precise locations and how to move, based on a three- or five-axis coordinate system.

The computer controls of the machine doing the cutting work guide the movements on all three X, Y, and Z axis simultaneously, making complex cuts and detailed geometric patterns possible.

Choosing the Right Cutting Tool for the Design

A CNC lathe has a fixed cutting tool and the material stock rotates. A CNC mill is the opposite, With a mill, the tool rotates and the material stock is stationary. Using a CNC lathe produces a better result for complex cylindrical shapes.

If a part requires square features, these are better made using a CNC mill. If a round part has a square feature, then first the round geometry is produced on a CNC lathe and then the square features are cut with a CNC mill.

Part sizes are limited to the tool clearance of milling machines and the depth of the cuts possible. Lathe part size capability depends on the build space. A live tooling lathe combines CNC milling capability within the lathe, which is a beneficial tooling solution to increase the features that can be produced and reduce lead times.

Default Tolerances

Unless a customer provides specifications that include tolerances, the general permissible tolerance levels are plus or minus 0.005 inches for metal parts and plus or minus 0.010 inches for plastic parts. The walls of metal parts are a minimum of 0.030 inches thick. The walls of plastic parts are a minimum of 0.060 inches thick.

The best practice is to mill the finish to a maximum 125 micro-inches as measured by the root-mean-square (RMS) of the peaks and the valleys of the surface. Surface finish treatment is only applied if requested.

Tighter Tolerances

Very tight tolerances are possible that exceed the standard default tolerances. However, tighter tolerances result in added expense because a tighter tolerance may increase waste, require more fixturing, and/or additional measurement processes. Longer cycle times may be necessary to slow down the machining in order to achieve tighter tolerances. Therefore, tighter tolerances should only be specified when necessary to achieve critical design specifications.

Material Choices and Blank Size

Raw material selection is determined based on the part’s design, functionality, and cost limitations. There is usually a need for certain material characteristics such as chemical resistance, rigidity, thermal stability, heat treat-ability, hardness, and others.

The type of raw material used strongly influences the cost of the part. Plastics are preferred and are much less expensive. Plastics are a wise choice if the rigidity of metal is not needed. Metals that are softer, such as brass and aluminum, are easier to machine than stainless steel and carbon steel.

As a general rule, add 0.125 inches to the material size in all three directions of width, length, and depth. This is the necessary size of the material blank to be used for cutting. It is more cost effective to used standard material blanks if possible. For example, if a part can have the dimensions of 0.875 inches or less on each side, then a standard one-inch cube as the material blank can be used.

Part Complexity — Three-Axis vs. Five-Axis Machining

Two-axis cuts are the easiest and least costly. For a more contoured part, three-axis cutting is necessary with the cuts being made by the tool or blank moving simultaneously on the X., Y, and Z axis.

With five-axis machining more complex parts can be made in a cost-efficient way. In five-axis cutting, the tool and the blank move simultaneously around in five ways. Five-axis machining reduces the number of setups needed, achieves faster cutting speeds, uses better tool paths, and results in a better surface finish.

Fillets

A CNC milling machine (horizontal or vertical) makes interior vertical walls with a radius. It is a round tool, which spins at a high revolution per minute (RPM) that removes the blank material. This limits designs to allow for where radii occur.

Inside corner fillets are easier to make by using a radius that is non-standard. End mills need clearance to turn and to continue milling. By adding 0.02 inches to an internal radius, the cutter can turn slightly without having to stop. This reduces cost and results in better CNC parts. In general, the larger the radius the lower the cost.

Floor fillets are easier to machine if the floor radius is less than the corner radius. If the floor and wall radius is the same size, then it makes it challenging to remove the corner material. If the floor radius is somewhat smaller than the wall radius, then the same tool can be used to create a nice flow through the corner.

Undercuts

If a standard machining tool cannot reach an area, this creates an undercut region on a part. It is better to avoid the need for a special tool that would be required if the feature is not a standard dimension because a custom tool is expensive. A standard tool is less than half the cost of a custom tool. It is also important to make sure the undercut can be reached and is not too deep. A less shallow undercut is better.

Threads

To reduce costs, use standard thread sizes and the largest thread size possible. Small taps have a greater chance of breaking during production than larger ones do. Only specify the depth of the tap necessary because deep, threaded holes increase the cost of the part. A custom tool may be needed for very deep holes.

Surface Finishes

The standard milled finish is 125 RMS. With this finish, minor tools marks may be visible. Smoother finishes of 63 RMS, 32 RMS, or 16 RMS are possible, but they increase the processing time necessary to make the part.

A bead-blast finish creates a matte surface by blowing tiny glass beads under pressure at the surface. If the masking of some areas from the bead blasting is necessary, this adds to the expense.

A corrosion-resistant finish can be created by anodizing a metal part. This can be done with a transparent finish or in different colors (red, black, gold, etc.). This is a popular finish for aluminum parts. Hard-anodizing is also available that creates a thicker, wear-resistant surface layer.

A powder-coat paint finish is created by spraying on paint and then baking the painted part in an oven. This creates a very strong finish that is wear- and corrosion-resistant. It is more durable than regular paint. Many colors are available to create a nicely-finished look for a part.

Custom finishes are also available, at additional expense, such as plating or specialized chemical films.

Summary

By following these best practices as a guide, it is possible to get excellent results when working with Tag Team Manufacturing. This is a machine shop Denver has that can produce up to 50,000 components annually for Denver manufacturing and other locations. Contact Tag Team Manufacturing for a quote from the best Denver CNC machine shop.

blurring in motion as a concept of modern technologies in Metalworking machine with control panel CNC machine

The Keys to Successful High Speed Machining in your Machine Shop

Advancements in CNC manufacturing and industry developments in high speed machinery are just two of the factors that are driving a global CNC machines market that is expected to reach $100 Billion by the year 2025, according to a research study. This industry growth is underpinned by CNC technology that provides manufacturers with a reduction in machining errors, lower operating costs for machine shops, and lower labor costs when state-of-the-art factory automation is implemented in US manufacturing sectors across the board.

Taking Advantage of CNC Manufacturing

The key to successful high speed machining in your machine shop is directly tied to your adoption of high speed CNC machines and tooling or partnering with a machine shop Denver that delivers high speed, custom machine shop services to US manufacturers. These companies provide mills, lathes, grinders, ad routers controlled by computer CNC programming to operate at a significantly higher feed rate – and with a minimum of tool breakage.

Expect a cleaner cut with high-speed machines that operate at lower heat per piece due to the efficient manner in which metal chips are evacuated. The result is tooling that remains cooler with less vibration and a reduction in other machining forces when compared to conventional machine shop operations.

These inherent traits of CNC manufacturing will also provide 3 other major benefits to US manufacturing production – repeatability, precision, and range of materials:

  • Improved Repeatability: CNC programming and machines can reproduce a shop outcome that is unchanged for multiple pieces running at high speeds. Even more important than accuracy, repeatability means errors can be traced and compensated for, to reduce scrap and gain higher precision for intricate geometry machining.
  • Component Precision: When 3D Computer Aided Design (CAD) software is used in conjunction with CNC machines, expect components that are manufactured to exact and extremely precise specifications. Complex shapes and fine or thin parts which at one time required a Master machinist and hours of labor are now easily manufactured without error.
  • Greater Range of Materials: Aside from common manufacturing metals, CNC machining is used to produce components and products from a wide range of materials, including steel, aluminum, bronze, gold, and silver. Today, many domestic consumer products manufactured from polymers such as ABS and PTFE are machined using high speed production as well.

4 Keys to Successful High Speed Machining

Staying competitive in an increasingly fast-paced manufacturing arena means achieving better productivity from your  manufacturing automation strategies. And when it comes to high speed machine shops, the following four keys will do more to ensure success than most other factors:

Material Selection Process

Due to the high feed rates of high speed machine (HSM) processing, softer materials don’t fare as well. For the best results, tough or hardened materials provide the best results. When you consider that different materials are processed at vastly different speeds, mostly due to the preservation of the machine’s cutting tool life, the most common metals include hardened steels, stainless steel, tool steel, and titanium, and often mild steel.

CNC machines are high performing and depend upon critical attention to every detail between the cutting tool, the CNC program, and the material being cut, including:

  • spindle rpm
  • spindle power
  • high feed rates
  • tool path rates

Material properties will affect the material removal rate and how much wear and tear is being placed on the cutting tool. Companies can overcome these material selection challenges by partnering with a machine shop Denver that specializes in CNC manufacturing and custom machine shop processes. Here you will find the expertise required to overcome component material specification and cutting tool material challenges and how material will relate to depth of cut, coolant flow rate, and the type of coating for the cutting tool.

Acceptable Workpiece Geometries

While CNC machines are regularly used to process common geometries, when it comes to high speed operations, the tool geometry and tool access to all parts of the working piece are dependent on the geometry of each component. Workpiece geometry with internal or ‘hidden’ cuts will often place a limit on to the maximum depth of an undercut.

Likewise, the stiffness of the workpiece and the tool must be matched to reduce deformation and vibration during machining, otherwise the temperature increase due to cutting forces are too great for high speed applications. Consideration of workpiece geometry also includes maintaining a minimum wall thickness for a successful component that is machined using high speed CNC equipment.

The Right CNC Machinery

If your CNC machines are not rated for high speed operations, then expect broken tooling and lot’s of scrap pieces. There are a wide range of factors that are needed for high speed production to run smoothly – and these factors mut be considered when selecting a CNC machine for your machine shop. From complex mechanical parts to mold & die processes, the right CNC machinery depends on:

  • Part Complexity
  • Machining Operations
  • Operator Training
  • CNC Control System
  • Cost Per Part
  • Available Floor Space

When setting up floor space for high speed machining, operations may need to be rearranged to accommodate material flow from point-to-point for increased productivity. When selecting a machine, worker safety and chip disposal during non-stop machining operations are an integral part of operations planning.

If you are in the process of choosing a CNC machine shop Denver to drive your high speed manufacturing projects, request samples of their previous work and discuss any in-house limitations they may have which can affect how flexible they can be during production.

Partner with a US manufacturing service provider that can run a range of project sizes from big scale productions to small prototype machining with a variety of materials.

Access to Trained CNC Operators

There is no denying that there exists a shortage of skilled CNC operators in America to fulfill the needs of manufacturers for trained and experienced workers to fill new positions in high speed manufacturing. The Golden Age of skilled machinists existed during the Baby Boomer generation – and today that workforce is retiring at a record pace.

The majority of Millennials that have entered the manufacturing industry have looked to supervisory or management positions in lieu of the traditional machine shop occupations that were held by their parents.

For these reasons, companies are finding access to trained CNC operators that are experienced in the nuances of high-speed manufacturing by turning to third party or outsourced, machine shops to meet demanding production schedules.

Partner with a high speed manufacturing machine shop that specializes in custom production at a facility that features clean and organized shop floors that are technology driven. Tag Team Manufacturing is dedicated to production quality and s inspired by today’s innovations in high speed machining processes.

At Tag Team, we work closely with your engineers to develop first-run prototypes, and we can collaborate with your product developers to deliver quality components at a competitive price with the ability to output up to 50,000 units annually.

CNC Manufacturing

How Changing Manufacturing Perceptions Are Shaping the Industry

The manufacturing industry in general, including CNC manufacturing and precision manufacturing, is one that is consistently recognized as one of the most important industries that contributes to economic prosperity. However, the US manufacturing industry is facing a gap. Not only are there not enough skilled workers available, but also there isn’t an interest in pursuing long-term careers in CNC manufacturing. A lot of this has to do with the public perception of the industry.

What Is the Public View of Manufacturing?

Americans value the industry, with 83% believing that manufacturing is important to economic prosperity in the country. Seven out of 10 Americans believe that the country should invest more in the industry. Eight in 10 Americans view manufacturing as an important way to maintain the standard of living in the country. Sixty-four percent believe that the manufacturing industry in the country is high tech. Even with these positive stats, Americans still aren’t choosing careers in CNC manufacturing. One-third would not encourage their children to pursue a career in manufacturing because they believe it doesn’t pay enough, is not a strong career path, and they are worried about the stability and security of the job. While 67% believe these jobs are rewarding and interesting, only half believe that a career in this industry provides good pay when compared to other industries.

Even though Americans aren’t encouraging their children to pursue those jobs and don’t seem to want to have these jobs themselves, they are optimistic about the future of manufacturing jobs and do believe that these perceptions can change and improve. Americans believe that future jobs can have better career prospects because they will require higher levels of expertise, have safer and cleaner environments, and be more innovative and creative. In order to get more people interested in manufacturing jobs, Americans believe there should be more targeted programs, such as apprenticeships and internships, as well as CNC manufacturing degree and certification programs. When Americans become more familiar with the industry, they are twice as likely to encourage their children to pursue a manufacturing career.

Education Matters in the Industry

As Americans are becoming more educated about the industry, their perception is changing. In order to fix some of these perceptions, it’s necessary to increase the pool of qualified candidates to be able to get the right talent to staff the roles that today’s manufacturing companies need. Community colleges, as well as technical schools across the country, are working with government and non-profit agencies, as well as manufacturers, to develop curriculum that will help make sure that students have the in-demand skills that are needed for these roles. These institutions, as well as manufacturers themselves, are better understanding the role that they play in transforming the public perception. Oftentimes in the past, manufacturers would spend money to invest in technology and equipment, but didn’t invest in their existing workforce and in the human capital. Due to this, the industry has fallen behind and is lagging when it comes to adapting to new operations in more technologically advanced environments. Schools have worked with private manufacturers in order to develop programs that will help focus on specific skills employers want, which not only makes it easier for the manufacturers themselves, but also benefits the students who want to make sure they can get a job when they are done with school. An example of this is a worker training program with American Makes. This organization is a leading partner in research for 3D printing and additive manufacturing. The organization is a public-private partnership that works to accelerate and innovate additive manufacturing with the goal to help increase the manufacturing competitiveness in the United States. The curriculum that is offered is skills-based training, and the apprenticeships offer a range of jobs that are in demand with a focus on the 3D workforce.

Improving the US Manufacturing Competitiveness

In order to improve perceptions about the industry, more than three-fourths of Americans agree that there needs to be a more strategic approach to invest and develop the manufacturing base. Seven in ten Americans believe that a strong manufacturing base should be a priority for the nation and there should be tax incentives to encourage it. There needs to be lowered health care costs, reforms in the education system, and a comprehensive energy policy. These are just some of the actions that Americans believe could help bolster the competitiveness of the US manufacturing industry.

What’s Really Happening in the Industry?

The manufacturing industry provides one of the most stable and secure career paths, and the average tenure of workers in manufacturing jobs is the highest among private sector industries. Manufacturing jobs have some of the lowest turnover rates as well. Despite what some think, CNC manufacturing jobs are paying well. According to statistics from the Bureau of Labor and Bureau of Economic Analysis, the average worker earned $81,289, which included benefits and pay, compared to the average worker in other industries only earning $63,830. Health benefits can be a concern with job seekers, and manufacturers have some of the higher percentage of workers who are eligible for health benefits provided by an employer. Skilled workers are needed, especially over the next decade. About 3.5 million manufacturing jobs will be needed, which is due to a combination of the retirement of Baby Boomers and the strengthening economy. By making these statistics more well known and increasing public awareness, it can help dispel false perceptions to help get the news out that the industry is actually doing pretty well. Manufacturing is a big contributor to the US economy. The industry employs about 12 million people and the effect of it ripples throughout the entire nation. For every one dollar that is spent in manufacturing, another $1.81 is added to the economy. For every job that is added in the manufacturing industry, four other jobs are added in the broader economy.

How Trends in the Industry Affect Perceptions

Different technological advances that are entering the industry, such as IoT and robotics, are also changing perceptions that are helping to shape the industry. Despite the new technology and many people thinking that technology is going to replace jobs, there is still a huge demand for jobs that are more skilled and can work alongside the changing technology. While some jobs are lost due to robotics and new technology, these jobs are being replaced with higher skilled jobs, which pay more and offer more stability. The newer jobs for higher skilled workers are exactly the kind of jobs that are needed to counteract the negative perceptions that go along with the industry.

Industrial ecology business internet concept. Green energy eco industry manufacture technology

5 Things you need to know about Green Manufacturing

Over the years, human activity, in particular, manufacturing has had a devastating effect on the environment due to pollution. It has also drained the available natural resources through wastage and bad manufacturing practices. In the recent past, there has been a push for green manufacturing prices along with other green practices. Here are five things that you need to know about green manufacturing and how they apply in your custom machine shop or OEM manufacturing facility.

Green manufacturing comes in two ways

Green manufacturing can be defined in two major ways. First, the production of green products. These are products that do not degrade the environment. They may be fully functional equipment or parts thereof which ensure a clean and green environment. Second, it involves the use of renewable energy and manufacturing practices that do not pollute the environment.

Green products can be achieved in many ways. First, the selection of the materials used in the manufacture is critical to ensure that they are materials that do not contribute to environmental degradation. You can use recyclable or recycled materials in support to the recycling initiative. The plastic menace around the world and lead poisoning are some common manufacturing challenges that can be dealt by either of these two approaches.

The use of renewable energy sources helps avoid over-dependence on fossil fuels which are rapidly declining over the years. Renewable energy also brings down the cost of powering up the manufacturing facilities. Renewable energy sources include wind energy and solar power.

Reducing resource use

Different natural resources are dwindling as the years go by. Metal ores, oil, and water are some of the rapidly dwindling resources of importance to the manufacturing community. With the green manufacturing effort, there is an emphasis on the reduction of waste as a way to stem the draining of the resources. Wastage reduction involves streamlining manufacturing process to create efficiency so that every resource that gets into the production cycle is put into use.These resources include raw materials and energy

The second approach involves recycling the used and left-over materials for use in production. In the process of manufacturing, cut metal pieces can be remelted and made into parts. The manufacturing facility can also work with recycling institution to get quality metal for the production. You can have pure and high metal quality for your machine shop from the recycled parts.

Besides, there are lots of resources such as water that can be reused at the manufacturing facility to reduce water consumption. With water purification systems, grey water can serve many other areas of the facility. The water should be treated as it leaves the facility to get rid of heavy metals such as iron and lead before joining the public sewerage systems.

Dealing with emissions

Emissions have been the greatest threat to a clean and sustainable environment. The use of fossil fuels over the years have deeply damaged the ozone layer, led to global warming and lowered the quality of breathable air around the industrial quarters. There has been a drive to reduce the use of fossil fuels which in turn helps reduce the carbon footprint from manufacturing companies.

The reduction in emission is achieved in a number of ways. The first common way is the use of renewable energy sources. Sometimes it takes the redesign of the common systems to use the renewable sources of energy. The second methods involve the restructuring the production methods to cut out some process that increases the production of greenhouse gases. The rapid development of technologies such as CAD, prototype modeling technologies, and precision manufacturing has simplified most technical processes thereby lowering the amount of emissions that leave the manufacturing facility.

Work with communities to improve the livelihoods and environment

The corporate social responsibility (CSR) is a crucial component of green manufacturing. The manufacturing facilities operate among communities. These communities provide the facility with the workforce, energy, and materials for the manufacturing procedures. The manufacturing organizations are bound to give back to the communities around them in a number of ways as explained below.

They can take initiatives to conserve resources such as water by helping in the planting of trees and building of dams.They can assist members of the community to improve their lives by instituting community-based projects such as research and design facilities, taking part in the production of renewable energy or supporting the needy students to get education.

Taking responsibility for any environmental degradation that may have happened in the past, such as pollution of land and rivers and taking the first step in cleaning up the mess.CSR ensures that the facility is part of the community, and its presence in the community becomes an asset to thousands living near it. It is vital that businesses join forces with bodies working towards improving the lives of the residents and the environment around them.

Business process improvement

Also called cradle-to-cradle manufacturing, the ecological business process improvement involves design, production, and manufacturing with an eye on reducing wastage, pollution and enhancing effective resource use. The manufacturing process consists of a lot of components as explained below. The processes cannot be said to be truly green if each of the components is not green. Work with the CNC machinist to redesign the components of the manufacturing process with a view of making them green. The components include:

1. Sustainable manufacturing

This involves manufacturing that does not exceed the environment’s ability to transform the waste into resources and nutrients. This manufacturing philosophy aims to ensure that the manufacturing does not lay the environment around is desolate due to draining and waste dumping.

2. Green operations

Green operations seek to strike a balance between pollution reduction and financial performance of the organization. It looks at such initiatives such as eco-design, re-use of old and worn-out components, refurbishment and eco-packaging of products. These products reduce environmental pollution while still ensuring that the business stays afloat.

3. Green supply chain management

The whole supply chain should adopt green practices in the production, packaging and supplying of parts and finished products. Consider purchasing raw materials and your CNC machine components from an original equipment manufacturer and Denver manufacturing company that is eco-sustainable. In the same breath, the company can recover the products that have reached their end of life for recycling.

Green manufacturing has long-term benefits on your CNC manufacturing process and the community surrounding the facility. Select a green machine shop Denver for your part supplies in support for the green manufacturing initiative.

Cutting of metal. Sparks fly from laser

How Laser Technology has made Manufacturing Easier

Highly precise and immense power in welding, laser technology has changed the manufacturing sector. Manufacturing over the years has demanded innovation, increased quality, and efficiency. As such, laser technology came in and revolutionized the manufacturing process. Precision manufacturing has become possible due to this technology. Its ability to transform and manipulate materials has made it ideal for computer, automobile and clothing industries. Laser technology has changed and made manufacturing easier. It is actually hard to see a consumer product that has not incorporated laser technology in its production. The continuous innovation and effort by scientists over the years has seen laser technology developed and perfected. From the development stage to the application in the field, laser technology has led to some social and economic benefits. Laser technology has led to the growth of the social economy with its development of natural science and technology.

Here are fields of manufacturing that laser technology is being used.

Laser Cutting

The traditional cutting techniques have not mastered the art of precision. The cost of cutting and the ensuing processing cost are high. Laser cutting is precise to the millimeter level and less costly. With the right incision by the CNC machinist, the cutting is smooth and precise. This eliminates the need for further processing. Laser cutting has many advantages over the traditional methods;

– It uses CNC programming hence the accuracy.
– There is no shear burr.
– The incision will have no mechanical stress.
– It has a very high utilization rate.
– Its repeatability is good.

Laser cutting has different categories;

Laser vaporization– it cuts through very thin metals and non-metal materials.

Laser melting cutting– used for non-oxidizable materials such as titanium

Laser oxygen cutting– used for easily oxidizable materials.

Laser and welding

Laser welding is a different and more efficient type of welding. The laser radiation energy diffuses through the material to melt it and form a special molt. Laser technology has been ideal in achieving spot welding, butt welding and seal welding in thin walls. Laser welding has many advantages that have changed the manufacturing industry for the better;

– Regulation of the heat means that damage caused by heat conduction is minimal.
– No damage and contamination since no electrodes are required.
– High-speed performance
– Depth weld ration can get to 10:1, especially for perforated welding.

Laser welding is used widely in industries like civil vehicle manufacturing. The use of laser welding and CNC manufacturing in the vehicle industry has not only increased efficiency, but also production.

Laser Engraving

Under a very high energy density controlled by a CNC machinist, the laser beams irradiate the surface of the material making it melt instantly. This leaves a marking on the surface with the intended logo or text. Its efficiency and the fast pace has made laser marking the most popular in advanced engraving globally. Laser engraving has high repeatability precision, no pollution, beautiful in design, and firm. With laser marking, it is easier to achieve the synchronized flight print in a production line.

Laser Heat Treatment

This is a surface heating technology. As such, a laser is used to heat the meat on the surface to make the heat treatment. This has led to the improvement of the metal’s oxidation resistance, wear and corrosion resistance, and prolonged service time.

Laser and packaging

Laser technology is used in the weakening of packs to give an easy to open opportunity, puncturing holes in vegetable packages for ‘breathing,’ and scribing. This shows how laser technology has made packaging industry work more effectively and efficiently.

Laser and quality control

Measuring the laser light dispersion reflected back from ball bearings can figure their roundness. This technology has proved to come in handy in managing quality in manufacturing of various items.

Laser and Semiconductors

Semiconductor manufacturing needs clean cutting of materials rapidly. Nothing fits this demand like laser technology. The ability to cut shapes to high precision while minimizing roughness on the surface makes them cut out for this work.

Laser Rapid Prototyping Technology

With the increase in integration of the global market process, competition has intensified. The speed at which consumer products are produced has become the principal contradiction of the competition. With the users’ demand changing time over time, manufacturing firms have to be flexible. Producing in single or smaller batches without having an increase in the cost of production has become necessary. Rapid prototyping is like a computer 3D illustration and works by accumulating layer after layer in its designing. It provides a better concept than the one on a computer screen. At the product development stage, it serves to shorten the process of development, reduce cost, improve the quality and helps mitigate risks.

Laser technology is expanding at an incredible speed in various fields. In the manufacturing sector, laser technology has proved itself as a more efficient and less costly method of production. Known as the era of ‘light,’ industries have embraced this modern way of production. This has made the manufacturing process better, and consumer products have improved immensely. Manufacturing automation has increased labor productivity and lowered cost while prioritizing customers’ growing needs. Incorporation of the technology of automation has made consumer products more consistent and helped in processes that couldn’t be achieved manually.

At Tag Team Manufacturing, we combine this cutting-edge technology with highly qualified CNC machinists. Our manufacturing is efficient and precise. We boast as one of the leading machine shops in the state. Our dedication and investment in technology means that we are at par with the ever-changing demands of Original Equipment Manufacturers. Over the years we have improved our skills and capabilities in the progression of prototypes. Our team is a dedicated and versatile that understands the ever-changing demands in the manufacturing industry. Our operations are aimed at meeting the customer’s need for competitive pricing, on time delivery and high quality parts. Looking for machine shop in Denver? Tag Team Manufacturing is the right partner to turn to. With tailor-made services for CNC manufacturing, we have changed and revolutionized Denver manufacturing. Visit our website for more information on the services and solutions that we offer.

Denver Manufacturing

10 Ways To Take Your Machine Shop To The Next Level

All business people desire to expand and grow their entities. They would like to see these businesses increase performance production, strategies, and numerous other practices. While some these people may have the right idea, some are implementing ineffective approaches. Taking your machine shop to the next level will not just happen through your usual business practices. You have to introduce advanced methods that will elevate your success. Here are some of the top proven techniques that our Denver Manufacturing facility has implemented.

Automation

The mention of this term brings the idea of introducing robotic science to your shop. Automation entails other different and simpler ways besides robots. However, robots are the most effective and versatile tools of automation, but you have to be realistic. If you cannot afford it, opt for other alternatives while you plan about it. Automation makes work efficient and faster. For instance, automation is a fundamental requirement in precision manufacturing to achieve high accuracy. Evaluate your business and determine where to begin as you gradually increase your automation.

Additive Manufacturing

Elevating your business could mean introducing a new function such as original equipment manufacturer. Additive manufacturing has the capability of transforming your machine shop. Adding a new function will undoubtedly require a substantive investment. If your shop is not ready for this new level, keep in mind and consider it for the future. It has a lot of potential in part designs, supply chain and lead times. Additive manufacturing may demand a heavy capital outlay but later give big returns. It is also a major step in your business and requires keenness. Think about it and deliberate with other stakeholders to evaluate feasibility.

Lean Production

Your custom machine shop will never realize success until you avoid wastage and have a consistency of lean production. That means you will always have to conduct evaluations that identify non-value added practices and eliminate them. Most of the wasteful efforts and steps are invisible and cannot be identified without an examination. Walking through your shop and noting these processes is the most effective way of making this change. Lean management is not just about cutting waste. It also entails fully utilizing resources and the available tools to increase production.

Training

The manufacturing industry is evolving rapidly, and something new is emerging on a daily basis. You cannot make progress in your shop if you do not adopt new business practices. This entails purchasing new work tools and integrating emerging models. Any further changes ought to be accompanied by training and educating employees. Training is not just to orient and teach them about new things. It is also to enhance workplace health and safety. Workplace hazards characterize CNC manufacturing, and hence, employees should be protected. Training forms a culture of learning in your business. Your team will always be enthusiastic to get more information and knowledge.

Routine Maintenance

A CNC machinist understands that maintenance is necessary. You do not have to conduct this exercise because some areas require an expert. For instance, a machine shop Denver will hire an engineer to do this work. Maintenance also includes updating software and upgrading tools. They are the lifeblood of your machine shop because these tools significantly determine your performance. Modern machines are programmed to diagnose themselves. In case an emergency situation happens, a device or machine will shut down automatically and minimize possible damage. Conducting routine maintenance should not cost you much.

Organization and Collaboration

Business does not flourish and prospers because on one individual’s effort. Your custom machine shop certainly has several employees and other stakeholders. Advancing your shop will require improved organization and collaboration of both people and activities. As the leader or CNC machinist in that workplace, you must provide guidance. Establish cohesion through properly organizing tools and equipment in the shop. An orderly workplace increases workflow pace. Teach people how to work together and cooperate in their activities. Each employee contribution major counts in the progress of the business.

Realistic Goals

Endeavors of improving business at your shop will take time before they give substantial returns. It is like a journey that entails one step at a time. Set goals and have a plan after you decide to expand or elevate your business. Ensure these goals are manageable and practical. Some business people want to aim too high and hope to achieve it within a short time. Unrealistic goals will discourage you or even push you to unwise decisions. Small milestones are advisable because after you accomplish each, it motivates you to the next level.

Working Hard

The cornerstone of Denver manufacturing is working hard. All these tips and strategies of making you shop better will require a lot of effort. While most successful people emphasize on working smart, the hard work is part of it. No success will come from mediocrity and doing thing ordinarily. The manufacturing business is competitive, and only those who differentiate themselves will thrive. While pursuing prosperity and new levels in your business, failure and mistakes are part of this journey. Do not be derailed because humans are bound to err at any particular point. Note the mistakes, learn from them and move forward.

Team Work

Your team of employees and work associates hold part of the key to your success. Team building activities would help in teaching employees how to cooperate. Teams need to learn effective communication, which is the foundation of their cohesion. Take these teams through drill work and assist them in optimizing their functions and efforts. Teams also require problem-solving knowledge. They do not have to wait for senior management to make decisions for them. These ‘red tapes’ are sometimes redundant. When low-level employees are allowed to make decisions, it saves time and resources.

Routine Appraisals

Implementing new practices and upgrades is not enough to maintain the expected standards of your shop. Due to the rapid changing of the manufacturing industry, regular appraisals are essential. Auditing your work processes and strategies uncovers waste, areas of weaknesses that require attention, challenges, strengths, and any other significant information. The information is an asset that guides you on areas to adjust, revise or do an overhaul. It also points out the strengths and opportunities that you would capitalize to maximize positive results.

Denver manufacturing has significant potential with many opportunities. Maximize on these openings and take your business to a higher level. These tips and approaches are practical and viable for any machine shop seeking to advance its level. Apply one at a time and enjoy operating on an improved realm. Remember that effort is mandatory in accomplishing the new level and maintaining it. Your clients will always be watching you.

raw material- aluminum

What factors impact the cost of raw material pricing in 2018

Raw material prices are often a hot yet challenging topic for any machine shop in the manufacturing field. Chinese factory closures and the rapidly rising cost of raw materials in the manufacturing industries has proven to be a challenging combination for both producers, suppliers, and consumers.

On a broad level, there are two prime drivers of raw material costs.  One is supplied and demand tightness, like most items, the law of demand and supply governs and controls the prices of raw material. When the supply and demand for a specific raw material gets tight, the costs of raw material significantly increase.

The other contributing factor to the rise of raw materials is the primary feedstock. The primary feedstock for most raw material manufacturing companies is natural gas, oil or metal. Although many CNC manufacturing companies apply the lean principles, raw material prices still pose a challenge especially for Denver manufacturing industries. Apart from primary feedstock and supply tightness, there are other small factors which massively contribute to the cost of raw material pricing.

Cost of labor

The cost of labor is another critical factor. Work is crucial as it influences the actual production rate. With the expansions of free trade agreements and the urgency of supply chain agility, labor cost is a factor to consider in determining your level of production.  Free trade agreements have allowed for massive savings especially when you meet certain local sourcing minimums. Sometimes finding enough domestic labor to qualify for productivity is the hardest part of achieving this savings, making the prices of material go high.

Additionally, chasing low labor impacts the cost of production when it comes to consumer preferences, supply of raw materials and other considerations such as taxes and import and export duties. A shift in the workforce means a shift in raw material pricing.

When Labor Unions strike, a lot of time is wasted and energy lost, less production and transportation significantly affect the pricing of raw materials. Agreements reached by these unions such as salary increment, benefits, and allowances typically affect the pricing. Labor is thus a backbone of any thriving manufacturing company.

 The dollar

A vast majority of raw materials use the dollar as their pricing mechanism for global trade since the US is regarded as the most stable economy worldwide. When the dollar rises, it means that most materials will become more expensive in other currencies.

There is always an inverse relationship between commodity prices and the value of the dollar. Since the dollar strengthened in 2014 to 2016, many commodities have become very expensive, and since then this trend has been witnessed up to now. This is because the dollar tends to be the most stable foreign exchange currency.

When it comes to international trade for raw materials, the dollar seems to be the ideal means of exchange. Another reason for the enormous influence of the dollar is that most raw materials such as oil and gas trade all over the world.

Climate change

Raw materials are needed every day in the daily activities of a factory or industry to push production. Even with the current technology today a lot of raw materials cannot be recycled or reused. This has a tremendous fundamental effect on the availability of raw materials.  However, climate change influences the ease of transportation of these materials to the required destination.  Natural disasters such as the Hurricane Harvey, floods and snow significantly affect transport.

When a place is affected by climate, it is difficult to get materials to their required destination and thus the little that is there means increasing the prices. It is often believed where there is lack of enough supply; the prices automatically go high.

Manufacturing is made difficult in this situation, and the cost of productivity goes high which eventually leads to increased pricing of raw materials. Climate greatly affects the efficiency of labor.

Raw materials prices back in 2017

Raw materials have seen severe price inflation in 2017 due to a variety of factors such as the strong number of markets. The overall price increased between 1 to 4 percent in sales. This significant increase was channeled by competition, high demand and various new markets in the manufacturing industries. As witnessed in this first half of the year, the prices are expected to go higher or remain constant.

Transportation

Every manufacturing industry requires efficient as well as cheap means of transport for both raw materials from the from the factory to the manufacturing industry and finished products from the original equipment manufacturer to the market.

The location of the machine shop should be strategic to ease transportation and for cheaper and adequate transport facilities at a more reasonable rate. If the industry is located at a place where transport would be difficult, the only alternative would be to hike the prices of the raw materials to balance the two rates.

The location of the manufacturing industry.

The location of the industry plays a significant role in the prices of raw materials. If the factory is located at a place where the supply of power, transport, and cost of labor is either unavailable or too expensive, the prices of raw materials in that particular area would most likely be high. Every industry requires fuel to run the machines. Alternative means of power such as hydroelectric, geothermal or coal may significantly affect the prices of raw material. Additionally, the closer you are to the market the easier it is to transport and yield any reasonable profit.

Supply and demand

The demand and supply are the key top drivers when discussing the cost of raw materials.  It is a fundamental economic principle–the more an item is on demanded in any market, the costlier it becomes. If you are producing a product that requires diamond, your product will most likely cost less to manufacture. However, if many people are looking for the diamond, then the material will cost you a dime.

Unpredictable market

The world is a complicated place where things can change any time. Economic or political instability cause speculations which widely affects currency evaluation or other countries failure to contribute or invest in that particular country. Such actions can affect the pricing of raw materials, labor, and taxes.