Tag : manufacturing automation

manufacturing automation

Robots on the Rise — Rapid Advances in Automation

It is common knowledge that companies and educational institutions are doing what it takes to keep up with the ever-evolving field of automation.   Robots and robotics impacts work and workplaces in new ways, every day.

Automation Changes Every Thing

Automation is changing how we live, how we work, and how we spend our free time. It improves quality of life and productivity. The supply and demand in most areas of commerce and business field are made easier because of various uses of automation. According to economists,  the improvement of productivity that automation provides is positive for improving Gross Domestic Product (GDP), the value of goods and services produced in any given country.

Robots are a newish concept. However, since the beginning of making and providing goods and services, automation has existed. Consider the printing press, the steam engine, or a plow and compare them to a modern-time machine shop.  Machine-tending robots utilize times when production would not occur. They also provide faster and more efficient work. However, while robots are on the rise, man and machine collaborate and work safely in the same space. ” Cobots” use sensors to allow humans and machines to work side-by-side in a machine shop or factory without incident.

Fear Not Robots

A custom machine shop is not the end of employing humans. No historical evidence exists that shows a significant technology impacting human employment levels. The fear that robots will take over stems from Western economies that include robots and automation. The trepidation and hesitation to utilize the latest technologies are unfounded. No one knows where the future of robots and automation will take the human race, but by all accounts, they are positive for all aspects of life.

Aspects of Automation

Companies like cnc automation continually examine the market of robots, machine shop technology, custom machined parts and all things’ automation.  Every aspect requires constant consideration and the evolution of beliefs.

  • The human workforce will remain competitive. Not all companies utilize automation and certainly not assign their labor to solely robots. Factors such as business size, geography, and payoff of the investment of automation technology. Companies that keep a mixed workforce are more productive than those that utilize only one or the other.
  • The rise of robots sees safer work conditions. Workplace accidents come at a high cost, financially and personally. With the latest technology, the most dangerous of tasks are doable by robots. Strains from heavy lifting, exhaustion, and unsafe working conditions are no longer the norm.
  • Automation drives job creation.  Evidence shows that waves of technology have no effect on employment numbers. The opposite is actually true. As technology evolves, the number of required skills in a workplace grows. 
  • Three major industries predict a mostly mixed workplace. Healthcare, manufacturing, and logistics already are putting automation to work with their human labor force. The trend is expected to grow far larger and far faster in the future. Productivity, accuracy, and competition are the driving force in robots and humans working together.
  • Workers report positive job satisfaction and a rewarding salary when automation is part of a company’s profile. Factors such as decentralized management structure,  collaboration with multidisciplinary teams, the wide variety of tasks, and employee autonomy lead to positive workplace culture.

Robots & Manufacturing

Consumers now enjoy a wide-ranging variety of products. The increase in low volume, high mix manufacturing is obvious. Robots and automation is crucial when improving productivity in a non-challenging way. For example, Denver Manufacturing is a highly adaptable region where machine shops work to reduce manufacturing defects, lessen machine downtime, and decrease cost and loss of productivity.

One of the rising trends in automation and robotics is Cloud robotics. It is when data is collected and analyzed for productive and predictive purpose. Robots are becoming easier to afford, more adaptive to constant updates, and straightforward when reprogramming.  Historically, larger businesses were the beneficiaries of robots. However, at a lower cost and easier to operate, everyone is seeing the rise in robots, in a factor or even in a personal home.

Factors that make automation and robotics available to all:

  • Expansion in Company Visions
  • Falling Prices in Components and Custom Machined Parts
  • Mobility and Gripping Technology
  • Cobot Evolution
  • Sensory Technology

Robots — The New Coworker

Workers see an increase in responsibility of workflow and processes in factories and warehouses because of effective integration of robots.  Other workers experience robots as direct coworkers and teammates. For example, robots and workers come together to assemble products or parts and pack them for delivery.

A collaborative robot is one that senses the environment and knows to move or react in tandem with a human counterpart. They work with human labor to lift a heavy object from one place to another for processing, get and carry parts that the worker requires, and perform precision manufacturing in a factory setting driven by human workers.

Actions possible with a collaborative robot includes:

  • Weld
  • Glue
  • Mark
  • Label
  • Solder
  • Lift and Place

The International Standards Organization  (ISO) identifies four kinds of human and robot collaboration:

  1. Safety-rated monitored stop. “This is similar to the approach used with traditional industrial robots,” said Vladimir Murashov, a senior scientist in the Office of the Director at NIOSH and a member of the NIOSH Center for Occupational Robotics Research. “The work stops when a worker would like to enter the workspace of the robot.”
  2. Hand guiding is when a robot moves with the help of an operator.
  3. Speed and separation monitoring are when a robot slows or stops when human coworkers approach or touches it.
  4. Power and force limiting. “This is the approach that has really taken off in the marketplace, so it defines what everyone considers a ‘collaborative’ robot,” said Carole Franklin, director of standards development at the Robotic Industries Association. “Typically, these robots are limited in the payload they can carry and in the amount of force they could exert if they were to strike a person by accident. Also, the power/force-limited robots tend to be designed with rounded edges and softer surfaces that reduce the risk of injury if contact were to occur.”

New technology is often met with skepticism and anxiety. However, no evidence exists that robots take away human employment. Instead, it creates new jobs and optimal productivity. Contact Tag Team Manufacturing in Parker, Colorado.

Engineer Showing Apprentice How To Measure CAD Drawings

Why Engineers Choose Tag Team Manufacturing

Experience and longevity have traditionally been hallmarks of successful businesses. The same is true of CNC machine shops. Tag Team Manufacturing has taken the qualities that have allowed us to be in business since 1987 and created the top CNC machine shop in Denver and the surrounding area. Great precision manufacturing shops continually search for the best ways to improve to ensure that we can meet the needs of our customers. Just like the Post Office wouldn’t use outdated technology to deliver mail, Tag Team Manufacturing doesn’t use the equivalent of horse-drawn wagons to manufacture parts and products for our customers.

What You Get

With Tag Team Manufacturing, you get over 30 years of experience and service in our community. We also give our customers over 30 years of continuously improving machines, so we can create the precision parts our customers need. Each year, we determine how we should invest and reinvest to make certain that we meet the needs of our customers as they require ever-more precision.

Our focus in precision manufacturing is to use our expensive equipment and our experienced team to give our customers the support they need to have the final product they want. Whether our customers need something made from aluminum, brass, copper, carbon steel, alloys, stainless steel plastic, our team will create just what you need. Over thirty years-experience also means we have great relationships with our vendors as they will help to ensure your final product is exactly what you want and need.

Our automation not only ensures precision, but it also allows us to use our labor more intelligently to create finished products faster and to maximize our cost efficiency. New technology has also added to our shop safety, made our products even more precise, and allowed us to complete work that would not have been possible in the past.

Sawyer

One of our best new helpers is Sawyer. Sawyer is a robot that takes up the same amount of space as a drill press, but with more accuracy and with less human input and manipulation required. Sawyer is an amazing machine that can lift nearly nine pounds at once, and can be programmed to do literally thousands of tasks with incredible precision to allow his human co-workers to take care of tasks that require thought and variability.

Some of the specific things we ask Sawyer to do include communicating directly with the CNC machine—you might say they talk the same language—Sawyer can also be used for tending products in development, testing procedures, and precision. Sawyer can do everything from a test, to CNC tend, to fabricate and mold, and a dozen things in between. Sawyer is a one-armed marvel who works 24 hours without breaks!

DMG Mori NHX 5000 Machines

The DMG Mori horizontal machines at Tag Team enable high-efficiency, continuous machining and mass production machining. We have two machines, one with 2 pallets and one with 21 pallets. This DMG has a full 4th axis capability and allows us to run multiple operations, using up to 180 tools. The speed, accuracy, and efficiencies of this machine can reduce normal production times up to 75%. With 21 pallets, the “lights out” capability is perfect for the OEM that requires high quality, larger quantities and quick turn around as this machine can run 24 hours. With this new technology, we are able to complete jobs quicker and more efficiently, allowing the customer to receive their parts quicker then expected.

CMM and Smartscope

Tag Team’s CMM, which stands for Coordinate Measuring Machine, allows us to print the dimensional reports which accompany parts when they are delivered to clients. This saves our clients time and money because they know exactly how specific each part has been manufactured. Our Smartscope is able to take a series of photographs and create a product that is within .0005. The Smartscope is used to ensure the precision that our clients need in the production of many small parts, and it makes those evaluations quickly and efficiently. This means you get the parts that you need with the confidence they are accurately fabricated, and we complete them faster than others can deliver them. Most of our customers like that combination of accuracy and speed.

Quality at Tag Team Manufacturing

Our CNC manufacturing shop production works with a Quality Management Program in place to help ensure that the products and the services we provide are top of the line. Quality isn’t something that happens by accident, and it isn’t something that will only be provided for big customers. No matter what project our customers need—big or small—quality is something we do as we make the best products available; and we strive to ensure that our processes and procedures are observed, repeatable, and controlled. These are the things that make us recognized for our quality outcomes.

At Tag Team Manufacturing, we use the E2 manufacturing system which is software that allows us to track historical data which will tell us how efficient machine operators are, machine production, revision changes, and even more information. E2 also allows us to search, reuse, and adapt to other development efforts. This allows us to help customers get products that are made faster, more accurately, and less expensively than if that data was not available.

We also use an automated coordinate measuring machine, or CMM, which lets us determine if a component we have produced is within the accepted tolerance range. We have other automated quality control machines to help us ensure that what we are making for you is exactly what you want and need from us.

Over Thirty Years of Quality Service

Tag Team Manufacturing, rated a top machine shop in Denver, provides the kind of customer service that people expect when they walk into a retail store with high quality parts. We strive to help our entire team understand the importance of staying in communication with customers and potential customers. This communication does not just occur when we need questions answered, but we also want to talk about progress on your project or other questions you may have.

Part of ensuring quality is making certain that files you give us or that we create for your project remain safe. Gone are the days when security meant putting paper plans away when not in use. We use the best software and hardware protections available. We ensure that everything we work on with our machines has real-time backups to protect intellectual property from outside intruders, or from system crashes. Hard copies are protected by security cameras 24 hours a day, and hard copies are stored in fire-proof cabinets.

Tag Team Manufacturing, with top CNC machinists, makes our own product line and we have been named a top CNC shop in Denver. When we work this hard for ourselves, you can count on us working even harder for you. We stand behind our products as we produce the best ball racks in the world.

Consider the pool accessories we build ourselves. Our products have been called the best in the world by professional pool players. The precision that these professionals require keeps us focused on quality and perfection. We strive to be the top original equipment manufacturer in the area.

Find out why Tag Team Manufacturing has been a leader in CNC manufacturing for decades, and why we will continue to chase perfection.

manufacturing automation

Making Every Component Once and Making It Correctly  

Your clients require, indeed demand, quality and minute accuracy in the parts you provide for them, as well as timely delivery. And you try to do your best to provide that for them, because the future of your business depends on it.

That’s why you have to have suppliers that can deliver every time, the first time. And that’s what Tag Team Manufacturing can do for you.

The Cutting Edge Of CNC Manufacturing

When you need quality machining, Tag Team Manufacturing is your go to source. We are devotees of the cutting edge of manufacturing automation technology. It’s what we do. We utilize current technology, including robotics, to produce the perfect OEM part, with continuing and consistent quality. We represent the future of CNC manufacturing.

The secret to our success is our highly qualified team of professional machinists, quality inspectors, and finishers. We only hire the best, people who not only understand the intricacies of CNC manufacturing automation and business processes, but who also understand the technology behind it all that makes it work. That’s a hard order to fill, but we’ve put together a team that is second to none in the industry. They combine their knowledge and expertise together into a highly coordinated whole to provide you with the high quality OEM parts you need to keep your business running at the peak of success, and your customers happy.

Superior Quality Management

Tag Team Manufacturing utilizes a sophisticated and highly effective Quality Management System that is fully compliant with the guidelines of ISO 9001, ensuring that our products meet all customer requirements consistently. We do this using a variety of advanced software and manufacturing automation.

Our E2 software system comprehensively tracks every phase of the manufacturing process, and clients can log into the system to check the status of their order at anytime.

The automated coordinate measuring machine (CMM) constantly checks to make sure parts have been manufactured with the required tolerances, and a report showing key measurements can be generated for the client and submitted upon delivery if desired.

These, in conjunction with the MasterCam CAD/CAM CNC programming software, and the SmartScope Flash 200 automatic measuring system, ensure the highest quality parts achievable by current technology, with much less scrap and at a lower per-piece cost.

Excellent Customer Service Is A High Priority At Tag Team Manufacturing

Customer service is more than just manufacturing the highest quality parts at the lowest cost, delivering them on schedule, and being available to consult and answer questions at any time. It also means protecting a client’s documents, digital files, parts, and all intellectual property with the highest level of security 24/7, both inside and outside the facility, and providing near flawless document control. We go to great lengths to provide the best customer service we possibly can, because we care about our clients, and our reputation within the industry.

We believe Tag Team Manufacturing is your best choice for CNC manufacturing. Let us show you what we can do for your business. Call us at 303-841-5697 or contact us online for more information.