Tag : cnc machines

Precision Machining

Precision Machining for Medical and Aerospace Industries

Most industries are concerned about quality machining for manufacturing industries. In the same way, precision machining for medical and aerospace industries is very important. And did you know that aerospace and medical machined parts should meet certain criteria of quality and tolerance for them to perform efficiently?

Tag Team manufacturing company has been in the manufacturing business for a considerable amount of time. We started this company in the year 1987, and since then, we have continued to grow and develop our experiences as well as processes. For that reason, we can produce even the most challenging and intricate medical and aerospace industry machining parts.

Why work with Tag Team Manufacturing?

We have a team of specialized industry experts who are passionate and dedicated to their job as the core of our company have been with us 10+ years. When you reach out to us, one of our well trained and specialized staff members will attend to all your machining needs from blue print to completion.

Tag Team Manufacturing has access to a wide range of secondary vendor services as well as quality machining capabilities, and that gives an upper hand when it comes to producing demand products. Therefore, if you are looking for a company that can cater to all your needs, Tag Team is the place to be.

To make sure we deliver blue print specific designs, our team will review the design and discuss any questions before we begin your project. From there, our developed CNC automation and CNC precision machining will ensure that we deliver aerospace and medical machining that meet your expectations. You can rest assured that we will use all the available modern technology to craft what you need made.

Lastly, we have a quality department that ensures all products and services meet the required statutory, customer and regulatory standards. With this department in place, you can relax knowing that any product you get from us is of good quality. We always ensure that all the processes and procedures are followed to the later. In that way, we ensure that all the products have the right measurement and match your blue print exactly. Nothing leaves our facility without inspection.

CNC Machining services for medical Industries

The medical industry is very precise on what kind of machines they need regarding quality and design. Even the smallest machine parts are essential to the success of various lifesaving progresses in health care. Before we give you the end product, we always make sure that it meets your expectations and blue print 100% as the medical machines are very sensitive and are used for very crucial things.

CNC Machining services for aerospace industries

Tag Team Manufacturing has had extensive experience in CNC Machining of components for the aerospace industries for over 30 years now. We can produce even the smallest instrumental parts needed to kick off any project. We work with most of your alloys among other materials needed by the aerospace industry, including aluminum, stainless steel, carbon steel, brass and copper.

And just like in the medical industry, we always make sure every part made for aerospace meets your expectation and the specifications 100%. So, if you are looking for high precision machining in the aerospace industry, Tag team is the place to go.

Contact Us

If you are in need of quality and high tolerance precision machining for medical and aerospace industries, do not hesitate to contact us. We offer you quality products and services and at a competitive price and on time. Therefore, do not miss out on this opportunity, give us a call today at 303-841-5697.

Manufacturing Facility

5 Tips for Staying Safe and Healthy in the Manufacturing Facility

Ranging from poorly maintained tools to fatigued workers, manufacturing setting is riddled with hazards, both out in the open and some hidden. If you do not know a place to start checking out, then such risks may lead to injuries and sometimes death. Below are five tips to help you stay safe and healthy in a manufacturing facility.

1. Ensure Proper Use and Maintenance of Machinery and Equipment

The first step to ensure everyone is safe in a manufacturing setting is to ensure machinery and equipment are properly maintained. Failure to constantly ensure the equipment works properly can pose risks to every employee in the facility.

It is important to know that even tools with fail-safes are prone to malfunction if you do not do regular check-ups. To ensure proper functioning, ensure that the equipment undergoes regular inspection. Your employees should know how to check whether the equipment works optimally. Contacting a professional to inspect your equipment can help.

Proper use of manufacturing equipment will ensure that the machinery works well without posing any danger to those around the manufacturing facility. You should, therefore, ensure that only those qualified to handle a certain equipment are the only employees who work on it and handle it with professionalism.

2. Permanent Hazards Need Special Consideration

Numerous equipment in a manufacturing facility poses a risk to anyone regardless of whether they are functioning as required. Chemicals, for instance, will remain dangerous to anyone even when regular inspections are done. However, you can minimize these risks by labeling, and give every employee the right protective gear when handling these chemicals.

It is important to also clean spills. This will ensure that there are no health risks that are exposed to employees. Carefully cleaning up spills will ensure there is no gas emitted into the atmosphere. Some gases may pose a health risk as well as act as a respiratory irritant.

Wearing safety equipment while in a manufacturing facility is crucial. This will prevent any visitor, employers, managers, subcontractors, and contractors from hazards. For instance, wearing an eye protection such as goggles will help you prevent metal or chemical splash into your eyes.

3. Employees Should Undergo Regular Training

It is said that your firm is as safe as those people who work in it. Every employee should undergo training regularly on every contact they will be handling. You should make sure that they can spot warning signs such as burning wire smells, scraping or grinding noises, abnormal wobbles, or anything that may sound abnormal. If you find out any machine that is unsafe, then shut it down.

4. Sufficient First Aid

In case of an emergency, you need to have easy access to a first aid kit. Your manufacturing facility should be stocked with medical equipment including first aid kits for general purposes as well as those customized to meet the specific needs of your working environment.

You need to ensure every employee undergoes training to have at least some level of knowledge on how to use a first aid kit. In some cases, you will need to have your staff members specially trained to offer CPR, first aid as well as conduct a confined-space rescue.

5. Wear Proper Clothing

Having a protective gear in a manufacturing facility may not be the only preventive measure available. In fact, you should always wear proper clothing, not loose clothing that may be caught in or on the machines. Wearing a closed shoe is also an important part of ensuring you remain safe while in a manufacturing plant.

If every employee follows these tips, then your manufacturing facility will be a safe place for both your employees and those visiting.

cnc machines

The Different Types of CNC Machines

Computer Numerical Control (CNC) refers to how engineers and operators control and operate production tools using a computer program. These machines use a language known as g-code, which guides the machine on how to mold, cut, shape, grind, or melt different materials such as wood, plastic, or metal. There are various types of CNC machines in the market, with some of them being prominent due to their wide range of uses. Below are some of the available types of CNC machines.


Milling Machine

Often, milling machines are retrofitted with CNC technology whereby the process involving removal of all mechanisms built into the machine making it easy to operate. Some of the mechanisms which are removed include Digital Read Out electronics and hand wheels. Also, the old lead screw is replaced with high accuracy ball screws, and new mounts are built to enable mounting of the actuators to the machine.

Lathes
These machines rapidly rotate the material on a spindle. During the rotation, the material is pressed against a grinding or carving tool which cuts it into the desired shape. Lathes are mostly used to cut symmetrical objects such as spheres, cones, or cylinders.

Router
The CNC router is a very common type of machinery which is built exclusively to be operated using CNC technology. Typically, this machine has no human interface other than the computer. Routers are used in the production of large dimension parts of wood, metal sheets and plastics. They are mostly designed in a three-axis Cartesian coordinate which allows cutting in three dimensions. However, there are routers which designed in 4, 5, or 6-axis which are mostly used to cut prototype models and complex shapes.

CNC Plasma Cutter
Plasma cutters are very similar to the routers both in size and setup. However, CNC plasma cutters don’t require a powerful setup since they fly above the table with a plasma torch rather than dragging a spinning tool in the material. Mostly, the plasma cutters are designed to cut two-dimensional profile shapes into sheet metal.

CNC Laser Cutter
The laser cutters use the same principle as the plasma cutters with the only difference being the fact that a powerful laser is used to do the cutting rather than plasma torch. These cutters are good for cutting metal, plastic, and wood. Depending on the material being cut, a different strength of laser is used since every material has a unique thickness and hardness.

3D Printer
This printer has a similar setup to the CNC router and laser cutter. However, unlike these machines, the printer does additive machining rather than subtractive machining. Instead of beginning with a piece of materials and removing bits to attain the desired shape, the printer starts with a blank canvas and builds the object layer-by-layer. The printer does this either by using a laser which quickly solidifies a liquid or powder or by using an extruder which pushes material out of a tiny nozzle.


Pick and place Machine

This machine has a similar setup as the laser cutter or CNC router. The difference is that instead of cutting material, the machine has many small nozzles which pick up electrical components using a vacuum. Afterwards, the machine places the electrical component on a printed circuit board hence getting the name pick and place. These machines move very fast and can place hundreds or thousands of electrical components. Pick and place machines are used to make devices such as tablets, computer motherboards and other devices which have a printed motherboard.

In a nutshell, there are different types of CNC machines which are designed with the aim of easing the operating process. These machines replace the human interface with a computer program thus all the operations are controlled using a computer.

coolant

Coolants: Evolving to Support a More Healthful Machining Environment?

In CNC automation, knowledge of machine tool coolant is ever-evolving. At Tag Team Manufacturing, we have a stake in quality, including the environmental and health aspects of the materials used throughout U.S. manufacturing. Today we offer a rundown of the safety and performance improvements in coolants. 

Coolant is Essential

Metal cutting would be impossible without coolants of some type. Coolant is essential for moderating the temperature of tools, chips, and workpieces.

Yet a big concern surrounding coolants is whether they are safe for workers and the environment. Can coolant work well—without compromising health and safety? The answer is complicated, but progress is being made.

Mineral or Vegetable?

Innovations in cutting fluids are solving workplace hygiene problems related to tramp oils, by improving filtration performance. Traditional, petroleum-based cooling fluids would attract bacteria, as tramp oil mixed with debris tended to form a film on them. Managers would apply antiseptics, but those chemicals introduced further environmental health and safety issues, and could compromise metalworking performance.

Today’s coolant makers put an emphasis on vegetable emulsions in place of the traditional petroleum-derived fluids. Companies sell these newer products based on the fluids’ growing reputation for improved outcomes on the shop floors. It turns out the benefits of the innovations are environmental as well.

Beyond the Cheap Chlorine Mixes

Product developers once brought chlorinated paraffin into cooling fluids meant for application in nickel-based metals and stainless steel. The additive’s purpose was to bond under pressure, and create a lubricating film capable of withstanding high heat.

Chlorine alternatives, such as sulfur and phosphorous, tend to cost more. Today’s manufacturers avoid chlorine ingredients, and offset extra costs by recycling the fluids. Recycling systems are available from Eriez, PRAB, and Canada’s Custom Coolant Equipment corporation.

Additionally, we’re seeing innovative, ester-based coolants that take U.S. manufacturing workers’ safety and well-being to higher levels. These products significantly cut down on fume release, or misting. This is the way of the future, as Canadian suppliers recommend chlorine-free solutions, and in light of the U.S. Environmental Protection Agency’s recent moves to restrict chlorinated paraffins in fluids marketed for manufacturing in USA workplaces.

You’ve Come a Long Way, Ester

The early, natural vegetable ester fluids lacked staying power. And, like petroleum-based fluids, they had an undesirable smell. Bio-stability was a key issue for the emerging products, because bacteria were attracted to the oils. But as Condat and others today develop synthetic esters, the chemical makeup makes these fluids practically bio-resistant.

Products based on vegetable esters, including Vasco, cost more up front, but pay off in performance. There is also Condat’s innovative MECAGREEN line. It uses a high-performance mix of synthetic, vegetable-based esters. Tool life is lengthened up to 20%, and the amount of product used can involve savings as much as 40% relative to petroleum-based fluids. Bonus improvements include smaller amounts of residue on parts, ease of cleanup—and a measurable difference in workplace skin issues.

Catch Up With Tag Team Today

Tag Team Manufacturing is an innovative CNC manufacturing company, dedicated to continuous improvement in the process of CNC machining.  Call us at 303-841-5697, or toll free at 866-915-2058.

cnc mill

What changes have manufacturers of cnc mills and lathes made in the last 5 years?

Computer Numerical Control (CNC) is the automation of machinery such as CNC lathes, screws and drills, which are commonly used in the machining. The above tools are used to cut metallic components to the desired dimension. CNC Mill machinery popularly referred to as machining center has been in existence since the early 1970`s and is currently used in the production of widgets and other tools. Most of the people in the manufacturing domain will have come across these tools since they are widely used in the sector, from small scale ventures to large scale premises. Since the inception of the milling program, there has been a considerable improvement and development on the overall structure and operation of the program.

Below we look at some of the notable changes that manufacturers of CNC mills and lathes made in the last five years.

CNC Turning

Turning is a manufacturing process in which bars of materials (metal, wood, plastic, or stone) are held in a chuck, then rotated, and the cutting screw traverses across two axes of motion to generate precise dimension. Turning can either be done on the interior or exterior side of the material, through a method known as boring. The process can also be used in the production of tubular components to various depths and diameters. Although turning used to be done manually, it`s now more common to see CNC machine shops using automated lathe which is superior to the manual process since it doesn`t need human intervention.

CNC Milling

This new development involves using of commands or G-codes. The alphanumeric codes are then automated into the milling machine with every code carrying a specific role to be executed by the machine. The machine then drills and turn along the axes to model the material depending on the specifics automated on it.

A CNC mill can either be controlled using computerized programs or physical overrides positioned on the face of the mill. Even though the computerized program control is the ideal method of the mill control, using the manual override allows the mill operator to speed up or slow down the milling process when necessary.

CNC Machining

In comparison to the manual machining, CNC Machining has allowed manufacturers to have improved productivity, accuracy, efficiency, and reduced the number of accidents, thanks to the limited/reduced interactions of humans with the machinery. Additionally, the technological advancement has now made it possible for the CNC mill to run unmanned for extended periods. But what is probably exciting about the CNC Machining is that in case the machine develops a problem, the CNC software robotically halts its operations and calls an off-site officer.

With the world consuming millions of products, which are in turn manufactured using billions of components, it`s imperative for the manufacturers to utilize CNC automation.  The CNC mills have taken over where human beings could not match the accuracy, and speed of the automation process. Keep in mind that the process of evolution of the CNC mills is still on as each manufacturer tries to outdo the other.

skillscncmachinist

What are the Skills and Qualities Required to be Successful Machinists?

People tend to misunderstand what a CNC Machinist is and the skills they possess. Given that it takes at least seven (or more) years of technical tool and advanced manufacturing to become a certified machinist, summing up the qualities and skills required for the occupation can be difficult to explain in a simple sentence. So to give context brief to the occupation, a machinist is a person who performs techniques and operations without assistance in all facets of advanced machining techniques and operations. Much of their knowledge is gained through apprenticeship, which requires 576 hours of educational training and 8,000 hours of work learning all aspects of manual machining.

A Machinist’s Skill & Quality Set

Many individuals view machinists as people who operate by hardware and produce/cut materials into what is intended. However, this isn’t always the case as many industries utilizing Computer Numerically Controlled (CNC) machines. Some of the skill sets required for effective machinists are:

  • They must have the tolerance to gather and produce engineering parts that have been created from a wide range of materials. In addition to this, they should be able to work within size distinctions that are oftentimes only a hundredth of a single millimeter.
  • They must be proficient when handling the latest and current tools at their disposal, whether it be machine tools or measuring and hand paraphernalia. Machinists must also have experience and knowledge about laser cutting, screw machining, stamping, machine maintenance, machine building, machining, metalforming, and other techinical skills required for production.

When it comes to CNC machines, they are milling machines that are automated digitally. The main reason for CNC machine popularity is due to the fact that they reduce manpower, reduce time , and increase the quality of the product being produced. However, these machines do require machinist oversight in the event of failure. For example:

  • A CNC Machinist should be able to identify and interpret the 2D engineering blueprints/illustrations of the engineering machines or components. In addition to this, the CNC machinist must economically complete and plan the manufacturing of all components when utilizing the available equipment and time.

Aside from the technical aspects of the machine, the machinist must also know how to formulate procedures, set priorities, set schedules, and create a 3D image of the product mentally before it is created. This is a common quality found in expert machinists. Other important qualities include:

  • Paying careful attention to errors found in current manufactured equipment or components. If faults or errors are found, the machinist must correct them so the equipment or components can be used properly.
  • Maintaining a high level of craftsmanship. This is the most important quality a CNC Machinist can possess. They should have no problem finding safe, effective, and economical ways to improve productivity within a company or production.

Contact tagteammfg.com today by visiting the contact page or calling 303.841.5697.

machinists

How Machinists Can Use Tools Like Tooling University for Continuing Education

Over the past few years, online education has blossomed into a fully-fledged option for learning new skills and trades. People from all walks of life are using the Internet to learn new careers, or enhance existing ones. New tools have enabled machinists to make the most of available courses and learn new skills or trades.

Traditionally, many machinists learn through an apprenticeship program with a journeyman. Tooling University has turned this practice on its head by making all of their training publicly available. No longer do you have to wait for a journeyman to accept you as an apprentice to learn a new trade. Now, you can simply start.

Existing machinists may wish to enhance their knowledge base or learn a new skill in order to advance their careers. Fortunately, Tooling University (and sites like it) have developed a training system for those in manufacturing and machinery.

A Plethora of Learning Options

You have plenty of options for pursuing continuing education courses. When it comes to machinery and manufacturing jobs, Tooling University has cornered the market on applicable training. Tooling University offers over 500 courses and classes that cover a broad spectrum of skills and knowledge. They’ve separated their courses into the following ‘functional areas’:

  • Additive Manufacturing
  • Assembly / Final Stage Processes
  • Composites Processing
  • Design and Engineering
  • Foundational
  • Leadership
  • Machining
  • Maintenance
  • Stamping / Forming / Fabricating
  • Welding

Each of these topics reveals entire courses and programs designed for new and existing machinists. Students will receive all of the training they need to advance their careers, ask for a raise or even get started with a new career entirely.

Increase Your Pay with Continuing Education

Machinists all around the world are being drawn to continuing education as way to increase their pay. Education a great way to earn more money, and Tooling University makes it easy for machinists to do just that.

  • Learn a new trade. Are you an existing welder who wants to get more into fabrication? Or perhaps you’re in maintenance and want to get started with engineering? If you’re looking for a new trade, look no further than Tooling University. You’ll be able to learn an entirely new trade with their courses. You’ll learn everything you need to know in order to start working in a new profession.
  • Pursuing continuing education courses. Of course, many machinists are happy with their existing trade. For such individuals, Tooling University can be used as a source of continuing education. Machinists can hone their skills, specialize in advanced roles and start earning more money. Tooling University and other online education platforms have made continuing education easier than ever before.

Anyone looking to increase their pay will be wise to invest in advancing their education. This is true for everyone, but it’s especially true for those in manufacturing and machinery. You’ll need to remain competitive with your training in order to climb the ranks. Don’t wait until you’ve already been passed up for a promotion to start training.

Denver Manufacturing

The Search for Talented Machinists

As a Denver Manufacturing company with over 30 years of experience serving customers of all shapes and sizes, Tag Team has always prided itself on being a forward thinking and tech-savvy organization. We’ve employed a wide range of different techniques to guarantee that our customers can expect to receive a quality product every time, with CNC machining being just one of them.

What is CNC Machining?

Short for “computer numeric control,” CNC manufacturing involves the automation of tools that can be programmed very precisely using computers and software. With CNC manufacturing it’s possible to automate every aspect of component design, for example, through the help of not just CAD and CAM systems but also the types of tools that needed to be controlled manually just a few short years ago.

For a Denver Manufacturing company like Tag Team, CNC manufacturing is about more than just saving time. It’s about increasing production in a meaningful way. It’s about boosting product volume and delivery figures. It’s about delivering the type of consistent quality that our customers have come to expect and depend on, helping to drive the success of their own businesses and forge the types of relationships that will last a lifetime.

We’re Always Looking For Talented CNC Machinists

Tag Team is ALWAYS looking for passionate individuals who have the skills and talents necessary to take our CNC efforts to bold new heights. Our CNC machinists are senior level positions, as without them our operations would cease to function. In addition to three to five years of real-world experience both programming and operating CNC mills and lathes, we’re searching for talented machinists who:

  • Have experience in the operation of CNC horizontal mills
  • Have at least one year of experience programming MasterCam and/or SurCam, the state-of-the-art CAD/CAM programming system that guarantees the speed our customers need with the accuracy they deserve.
  • Have the ability to produce parts from a set of engineering prints to develop things like fixtures, jaws and more
  • Are ready to bring fresh and new ideas to the table in an effort to minimize run time
  • Are efficient at burr removal techniques for most materials, including but not limited to ones like aluminum, steel, titanium and more
  • Are excellent at reading detailed engineering drawings and who know how to correctly interpret key dimensions, finishes and more
  • Have the ability to set up and edit jobs fast, efficiently and accurately

More than anything, Tag Team is looking for the type of person who is never satisfied. Someone who understands the power that CNC manufacturing already brings to the table and is always looking for new opportunities to do better work at faster speeds with higher quality. Someone who is ready to not just start a career, but to become a part of a family – who excels in the type of working environment where everyone can truly come together and help Tag Team become the living, breathing whole it was meant to be.

Tag Team Manufacturing

If you’ve got the skills necessary to become a CNC machinist and are looking for the perfect opportunity to put those skills to the test on a daily basis, you’ve come to the right place. Contact our Denver Manufacturing Company, Tag Team Manufacturing, today to find out more about available positions, job requirements, training programs and more.