Tag : lean machining denver

OEM Manufacturing

7 Incredibly Simple Hacks of Highly Successful leaders in Manufacturing

OEM manufacturing in the USA has changed continuously over the years, partially because of the significant technological advances. However, some of the core secrets of successful manufacturers remain constant. Consider the following incredibly simple hacks from highly successful leaders in manufacturing to achieve greater heights.

#1. Embrace the technology

Technology plays a significant role in the success of all businesses. Therefore, it is crucial to consider the latest tech innovations. One example of the technology that should be integrated is CNC automation. You can install robots to perform repetitive tasks and increase production while reducing costs. This will help your business to be leaner and more efficient.

#2. Reinvest in the business

Whether your firm utilizes expansive CNC machining or small hand tools, the equipment condition is vital in manufacturing operations. A successful manufacturer reinvests into the industry’s heart (the machinery that keeps it functional). Thus, Re-examine the servicing schedules and ensure that the machinery is performing at optimal levels. Avoid scheduling for maintenance only when the equipment fails or when they are not in use.

#3. Focus on service

Successful leaders in OEM manufacturing develop excellent levels of customer service to build loyalty. They field service queries from retailers or distributors when products are delayed or defective. Besides, they’re ready to answer to customers whenever faulty products enter the market. It is therefore essential that every CNC manufacturing firm makes a point of maintaining high service standards and evaluate service performance regularly.

#4. Have the right team at your disposal

Pay close attention to the people you hire in your manufacturing business because they can either make or break it. Besides being from the US manufacturing schools, you ought to figure out just how passionate a person is about working for the company. In addition, you should hire mechanical engineering professional staff from formal and certified mechanical engineering schools.

#5. Retain the best

Employee retention is crucial to ensuring manufacturing efficiency. While most workers view an employee benefits program as an incentive to remain on the job, the package can be an excellent source of motivation. If your employees aren’t motivated, production slows down, and your manufacturing firm might falter.

#6. Continuous improvement

For successful OEM manufacturing, you should view improvements in its entirety. Most manufacturers focus on improvements that entail the processes or products, and yet this is only one portion. To be devoted to development, evaluate every portion of the business because all parts make up a whole. For instance, you can consider offering safety training on the frequently changing regulations to keep your workers up to date with the latest trends.


#7. Communication

Successful OEM manufacturing firms value meaningful communication. That includes keeping employees updated on the procedures and products as well as having an open line for them to express their concerns. Regular meetings can be an excellent means of making sure that the employees get the information they require to carry out their tasks correctly. Furthermore, utilize technology to quickly bring them up-to-date with any developing changes. Correspondingly, supervisors should be available to the workers. If the employees can’t discuss safety concerns or improvement ideas, you might be missing on a wealth of information.

Bottom Line

As the global manufacturing sector grows, successful in-house operations rest on fundamental factors– keeping productivity up, morale high, and costs low. By paying attention to the above great tips, you can yield global dominance and be an example of how US manufacturing is remarkably resilient in the increasingly competitive economy.

At Tag Team, we pride ourselves on machining components for virtually all industries OEMs. With over thirty years expertise, our ability to collaborate with engineers in developing prototypes allows us to produce high-quality components at lower costs.

For more information, call us today at 303-841-5697 for a free quote!

CNC precision

What Is CNC Precision? When And Why OEM’s Need CNC Manufacturing and CNC Machining?

Original Equipment Manufacturing companies that strive for maximum production while operating complex industrial processes require CNC precision. CNC machining employs the use of computers to run, regulate and manage tools. Tag Team Manufacturing is a cutting-edge player in the precision industry. We provide state of the art solutions that revolutionize and set trends the manufacturing industry.

What is CNC Precision?
Computer Numerical Control precision is a technique of creating complex parts, components, and products with a very high level of accuracy. The journey of using computers in manufacturing started way back with the utilization of computer-aided design and computer aided machining methods. The advancement was not a walk in the park but embraced as an industry player in the late 80s. A program is loaded into the machines which have been calibrated professionally to produce intended products.

Who Uses CNC Machines?
Previously, CNC Machining was believed to be meant for large industries. Currently, the machines have shown exemplary performance in various lines of work including small sectors. It is indisputable that irrespective of the component you need, the right CNC machine produces required results. Some of the industries that have embraced them include wood industry, metal removal, and fabrication, electrical among many others.

When You Need CNC Manufacturing?
Various signs should tell OEM’s need CNC Manufacturing technology. If you are an OEM and you are wondering here are five questions you need to ask and answer.

Do you need Consistency?
Once you are in business, consistency in production with high degree precision could be what you need to remain relevant in the competitive market. With CNC automation, you can sit relaxed that technology will keep you consistently producing quality products 24/7. As a bonus, the time lost taking breaks, repairs and maintenance will be a thing of the past.

What is the cheapest way to Increase Production Rate?
Previously, for a manufacturing company to increase production was to employ more people. This can turn out to be not only expensive but also has the risk of human errors. A CNC Machine follows a specific program to produce the same product a million times.

Are you Efficient Enough?
Efficiency plays a significant role in reducing the cost of production in any industry. If you are efficient, you use little resources which can be raw materials and minimize wastage. There is no better way of being productive and maintaining intricacy better than CNC machines.

How safe are your Personnel?
Working in the manufacturing industry can be lucrative and at the same time risky. Sometimes one handles materials that are considered dangerous regarding toxicity, heat, and corrosion. With CNC devices this fear is taken away.

Do you want to simplify production?

Majority of manufacturers rely on complex production processes which can be expensive as it requires skilled operators. Instead of relying on 10 personnel, why not let one person manage 9 CNC Machines?

Do you like Interruptions?
Interruptions in manufacturing processes can be as a result of many avoidable things such as working hours. You can replace it with robots and say goodbye to unnecessary stoppage in your business.

All things mentioned above, the best CNC Precision comes from trusted, reliable, proven and experienced players in the market. Tag Team Manufacturing remains true long term caring partner.

automation

What is Powering the New Manufacturing Plants?

CNC manufacturing is evolving at a rate that is faster than anticipated. Today, regardless of whether the source of power is wind, water, gas, solar, or steam, automation procedures and the latest technologies in CNC machining are essential in manufacturing industries. Here is a detailed view of what powers new manufacturing plants:

Water Power

This kind of power sources requires different turbines which as designed to produce efficient power in water power plants. When it comes to machining in these facilities, speed and accuracy are essential. Water can only generate productive electricity if it is made to flow at high speed, meaning that turbines with have not been appropriately reinforced can crack under pressure.

Wind Power

Whenever wind energy is used, the plant needs to have superior performance capabilities. Wind power, when used for mechanical engineering processes, for instance, requires gears and systems that are not only precise but also very efficient. The equipment needs to be highly flexible, and it also needs to react to the slightest changes in wind pressure without compromising the performance of the power plant.

Across all the states in the US, there are more than 500 manufacturing plants that manufacture equipment used to generate wind power. There is a lot of demand in the sector by manufacturing facilities.

Steam and Gas

Geothermal power stations use these forms of forms of energy to generate power. Steam and gas power comes with a lot of pressure, so the manufacturing processes using these resources for energy need to have turbines and equipment that can remain functional even when subjected to high stress and tension.

Gas, being a non-renewable source of power, is not as popular as the renewable sources. Manufacturing companies, however, still use gas because of its speed and efficiency in producing electricity.

Solar

Solar energy is the most efficient source of power currently in use in USA manufacturing. All countries around the world, and even in manufacturing schools, solar power is perfecting processes that have been in existence for years.

Manufacturing in the USA and the rest of the world is quickly embracing CNC automation procedures. To power these plants and these processes, companies are moving towards better power sources. Wind, water, solar, and steam are just some of them, but these four are the best and most efficient sources of power for new manufacturing plants.

The most manufacturing in the world today is done in China eve through for a time, the United States held the number one position. The US, however, still holds the number position when it comes to providing quality manufacturing processes.

Monitoring the Environment

Power generation needs to be by the laws of the environment. Power plants, in sourcing for ways of energy generation, need to be wary of the effects that they have on nature and the well-being of the people around them. Using natural sources of power like wind, water, and solar is best as they have minimum effects on the environment.

These energy sources are also renewable, meaning that manufacturing plants can reduce wasted during their processes. Although some plants still use non-renewable sources that are harmful to the environment, manufacturing processes, technologies and automation are making it much easier for these companies to switch to sources of power that do more good than harm to the surrounding areas.

six sigma

Can a Manufacturing Company Benefit from Having a Black Belt Sigma on Staff?

Modern CNC companies manufacturing in USA have taken up Six Sigma training for their staff, in an effort to boost productivity. The rigorous process employees undergo before receiving a Six Sigma certificate is essential in creating an all rounded company that not only has customer loyalty but generates numerous profits.

CNC manufacturing is a steadfast cornerstone of the manufacturing industry. Having taken root in the aerospace industry, automotive, bike, electrical, drone, health, music and environmental monitoring, CNC manufacturing is part of our day to day lives. Like any other company, a CNC automation company in the US seeks to increase profits and reduce costs. For this reason, the implementation of the Six Sigma is imperative in any US manufacturing company.

How Will a Black Belt Sigma Benefit your Manufacturing Company?

The Six Sigma training has six levels, hence the name. In second place from the top, is the Six Sigma Black Belt. This means that a trainee under the black belt program has already completed four stages. Here are some of the advantages of having the Black Belt certified employee in your CNC manufacturing company.

1.      Improved Communication Skills.

A Black belt trainee is aware of the client’s importance to the CNC manufacturing industry. This means that the client’s satisfaction should be the company’s aim. Good client feedback creates goodwill for the company, an intangible asset that lures more clients in.

More importantly, a Black Belt trainee is skilled in communicating changes that need to be effected. Instead of merely pointing out what needs to be done, the Six Sigma training advocates for coaching for precision.

2.      New Business Practices.

A Black Belt trainee has deep process knowledge, which makes him/her most suitable for coming up with better strategies to improve CNC manufacturing strategies. With advanced college degrees and years of experience in the industry, a Black Belt will demonstrate his critical thinking skills in managing resources within the industry to increase productivity without an increase in costs.

Team Leadership.

With years of experience and previous training, a black belt can lead a team towards a specific goal through constant motivation and effective listening skills. A Black Belts role in CNC manufacturing is indisputable, given the different contracts of manufacturing that are taken up.

More importantly, Six Sigma Black candidates are fun loving and passionate about what they do, which makes them effective team leaders. Remember that a team in a CNC automation is diverse and a neutral leader that recognizes every employees’ skills and capacity is crucial.

In the initial stages of developing a computer program, a Black Belt will keep a sharp eye to ensure that the program is accurate to minimize errors during manufacture.

Conclusion

With the right leadership, a Black belt will help the team achieve the intended goal within a planned time. Accurate programming ensures that all the stages of manufacturing are error-free since a computer gives what it receives. Apart from that, the team is put on high alert to watch out for any malfunctions and identify products that unsuitable for the market.

CNC machining companies should also remember that a Black belt candidate is a link between the company and the client. Any US manufacturing company should take up the Six Sigma training for their employees and reap numerous benefits.

lean manufacturing

Lean Manufacturing at Tag Team

At Tag Team, we believe that “lean” as a concept is more than just a way to streamline and simplify the manufacturing process. It’s a way to shine a powerful light on the areas of manufacturing that add value in a way that lets you support them and strengthen them. It’s a methodology that lets you get the right products into the right places at the right time. Most importantly, it’s a way to guarantee the type of competitive advantage necessary to be able to constantly grow and evolve within the ever-changing demands of the market as a whole.

What is Lean Manufacturing?

At its core, lean manufacturing is a concept built on the idea that if you take steps to identify and eliminate waste and overburden within a system, you immediately identify the core pillars that are truly adding value to your organization. It’s a philosophy that was spearheaded by Toyota during the 1990s and is also directly responsible for that company transitioning from a small, niche company to the largest automaker on planet Earth.

Lean focuses on eliminating three core types of waste from within the manufacturing process:

  • Muda. As a term meaning “futility” in its original Japanese, these are all the steps within your process that may get you the results you want, but in the least efficient way possible.
  • Muri. This is the type of waste generated by overburden. These are decisions that may have seemed great when you made them but that, over time, prevent you and your team from working “smarter, not harder.”
  • Mura. This refers to the waste in your process created by uneven workloads.

By overhauling a manufacturing process with an eye towards these three simple ideas, you don’t just improve the quality of the work you’re doing – you improve costs, delivery times, stability and absolutely everything in between.

The Lean Manufacturing Approach

At Tag Team, lean is the very foundation on which our entire manufacturing process has been built. We use one of the best manufacturing software systems available in the world today – E2 – to track everything from machine and employee efficiencies to material and labor costs. We automate wherever possible, allowing us to not only use technology to do things we couldn’t have dreamed of even 10 years ago but to free up the valuable time of our employees so that they can focus on the things that matter the most.

At the end of the day, lean manufacturing doesn’t just allow us to support our own growth and profitability. It lets us support yours, too.

Tag Team has over 30 years of experience serving customers just like you by way of a highly trained, passionate staff with a commitment to quality that is second to none. If you’d like to find out more information about how lean manufacturing can benefit your organization, or if you’d like to sit down and speak to someone about your situation in a little more detail, please don’t delay – contact Tag Team today.