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Tag : precision machining

28 Feb20180
cad cam

Recent Improvements of CAD CAM Software in Manufacturing

CNC Automation Manufacturing, Manufacturing Process, , , , , , , , , , , , , , , , , , ,

The capabilities of CAD CAM software has greatly improved over the recent years, thanks to faster multicore and embedded processors backed by cloud-based innovations. Manufacturing firms are hard-pressed to keep up with the competitive advances in CNC machining, with each day introducing a new tool path creation, new software for simulation, multi-task machining, and CNC automation tools.

In terms of quality assurance, CAD CAM is fast moving into the footprint of surface finish measurements and part inspection. Parts design has also seen an integration of FEA capabilities for testing and predicting how different materials machined on prototypes will actually perform. Here are some of the recent improvements of CAD/CAM software in manufacturing:

Five-axis Machining

Five-axis machining has seen new capabilities with the introduction of new CAD CAM software solutions. They come with a broad range of 5-axis strategies that enhance roughing and finishing, improved point distribution, faster calculation periods, and simpler data management capabilities. The new roughing strategy now incorporates CNC machining (through a curve or line orientation) and programming based on a reference surface. The developers have put in massive smoothing algorithms to enhance more even point distribution as well as subtle vectors moving. Manufacturers can also avoid costly and time-consuming reworks on parts by utilizing the higher quality surface finishes.

Advanced Milling and Mill-turn Machines

Many US manufacturing firms have introduced a new functionality to enhance simultaneous 4 and 5-axis milling using the latest mill-turn machines. The technology has improved drilling methodologies to automatically find and machine holes on conical and cylindrical faces.

The advanced mill/turn machines have brought enormous improvements in productivity for many manufacturing firms in the USA. New software allows businesses to optimize their investment by availing the full range of 4 and 5-axis cycles in the CNC manufacturing process. Currently, more mold and die users are beginning to utilize 5-axis machining as the costs of such machines continuously drop.

Multi-axis CNC Software

The new multi-axis functionality and tool paths for hard milling and HSM have greatly improved CNC machining. The updated machining software brings a new dimension to the improved multi-axis tool hence providing customized and streamlined interface that can be fine-tuned to different applications like turbine blades and impellers. The same technology has now been introduced in many US manufacturing schools and mechanical engineering institutions to further advance the skill.

Advanced 3-D simulation Capabilities

US manufacturing companies have demonstrated various full-machine simulation modules that aim to provide photorealistic 3D models of cnc machine tools in operation. Based on 3-D solid models, the simulations can help manufacturers pinpoint potential collisions and errors in complex turn-mills with multitasking capabilities or Swiss-type turn-mills.

The new simulation modules offer improved collision detection and error-checking functionalities hence allowing manufacturers to perform more robust simulations than what is currently offered by CAM suppliers. Now, the simulated machine models can incorporate machine specific tool holders to ensure early detection of collisions on the user’s PC.

Summary

With global competitive pressures facing the manufacturing industry, mechanical engineering institutions, US manufacturing firms, and mechanical engineering schools are working overtime to produce the highest-quality finished parts by forming partnerships with machine tool programmers to develop workpieces that need little to no rework. Five-axis machining, advanced 3-D simulation, and cnc automation are some of the technology advances opening up new capabilities in manufacturing in USA.

14 Feb20180
Medical Device Manufacturers

4 Latest Innovations in Medical Device Manufacturing

CNC Automation Manufacturing, Manufacturing Process, , , , , , , , , , , ,

Saving lives requires a high degree of precision. No field requires CNC machining more than the medical device manufacturers. The application of CNC precision ranges from necessary MRI scans to cardiac catheterization. Currently, there are numerous ongoing researches, and some results have been produced.

Medical device manufacturing is on the brink of unleashing breathtaking technologies if it hasn’t yet. Here are four states of the art medical devices that revolutionize the industry thanks to CNC precision:

3D Tissue Printing
A few years ago if one mentioned the possibility of developing 3D bio-printing of tissues, it was seen as pigs flying. The tech is here with us. The entire process relies on the liquefaction of donor cells or a patient to provide the required nutrients and oxygen. With high precision, the cells are put on a scaffold in small layers that are characteristic to that of the patient. Incubation follows until viable tissues are obtained.

3D printing opens room for surgeons to carry out tissue and organ repairs by relying on the patients’ mature cells or a perfect donor. Gone are days that they depended on foreign tissues.

Smart Scalpel and Probe

With medical device manufacturers, CNC precision equipment such as smart probes with smart scalpels gives hope to patients who have cancer. Due to their high precision and small size, they can be made tissue selective a crucial necessity in targeting cancerous cells especially in nerves or vascular tissues.

Once the smart probes are inserted into the body tissue, they can be directed and guided to the tumor location. At the tip of the probe are sensors capable of distinguishing between healthy tissues and cancerous ones. They have been tested and found to detect up to 7 signs of breast cancer.

The high-end technology sends tissue information in real time, giving surgeons and radiotherapists’ accurate data.

Electromagnetic Acoustic Imaging
It has been a journey for medical technicians looking for better and safer ultrasound devices that the commonly used CT scanners. Electromagnetic acoustic imaging is a top-notch technology that employs bio-electromagnetism and acoustics.

The combination produces quality MRI images and is safe. Moreover, physicians can comfortably differentiate malignant tissues from healthy ones.

The science behind the high sensitivity is that different tissues react differently to stimuli. Physicians use light, electromagnetic and ultrasound energy to stimulate tissues. Healthy tissue will not respond the same way to the infected one. The differences can then be projected on an ultrasound detector for interpretation.

Cancer tissues have high conductivity as compared to normal tissues. Electromagnetic radiation penetrates deeply into the body tissues making it ideal for acoustic imaging. Due to its high penetration, it can detect tumors located deep inside body organs or bones.

EMAI has the following benefits:

-Safe
-Portable equipment
-Effective
-Fast
-Less expensive

Nanobots
Apart from being the 5th killer, stroke causes disability in the long term. Living with the condition is heartbreaking and costly to both the infected and the affected. It is caused by the blockage of blood vessels delivering oxygen and blood to the brain. Consequently, the brain cells die.

Nanobots are now being used in the treatment of stroke by unblocking blood clots. The removal of clots also creates passageways for drug delivery with the aim of reversing stroke effects.

Tag Team Manufacturing is a leading manufacturer located in Colorado specializing in CNC precision for various industries including medical device manufacturers. Contact them for all your CNC Machining solutions.

31 Jan20180
Precision Machining

Precision Machining for Medical and Aerospace Industries

CNC Automation Manufacturing, Manufacturing Process, , , , , , , , , , , , , ,

Most industries are concerned about quality machining for manufacturing industries. In the same way, precision machining for medical and aerospace industries is very important. And did you know that aerospace and medical machined parts should meet certain criteria of quality and tolerance for them to perform efficiently?

Tag Team manufacturing company has been in the manufacturing business for a considerable amount of time. We started this company in the year 1987, and since then, we have continued to grow and develop our experiences as well as processes. For that reason, we can produce even the most challenging and intricate medical and aerospace industry machining parts.

Why work with Tag Team Manufacturing?

We have a team of specialized industry experts who are passionate and dedicated to their job as the core of our company have been with us 10+ years. When you reach out to us, one of our well trained and specialized staff members will attend to all your machining needs from blue print to completion.

Tag Team Manufacturing has access to a wide range of secondary vendor services as well as quality machining capabilities, and that gives an upper hand when it comes to producing demand products. Therefore, if you are looking for a company that can cater to all your needs, Tag Team is the place to be.

To make sure we deliver blue print specific designs, our team will review the design and discuss any questions before we begin your project. From there, our developed CNC automation and CNC precision machining will ensure that we deliver aerospace and medical machining that meet your expectations. You can rest assured that we will use all the available modern technology to craft what you need made.

Lastly, we have a quality department that ensures all products and services meet the required statutory, customer and regulatory standards. With this department in place, you can relax knowing that any product you get from us is of good quality. We always ensure that all the processes and procedures are followed to the later. In that way, we ensure that all the products have the right measurement and match your blue print exactly. Nothing leaves our facility without inspection.

CNC Machining services for medical Industries

The medical industry is very precise on what kind of machines they need regarding quality and design. Even the smallest machine parts are essential to the success of various lifesaving progresses in health care. Before we give you the end product, we always make sure that it meets your expectations and blue print 100% as the medical machines are very sensitive and are used for very crucial things.

CNC Machining services for aerospace industries

Tag Team Manufacturing has had extensive experience in CNC Machining of components for the aerospace industries for over 30 years now. We can produce even the smallest instrumental parts needed to kick off any project. We work with most of your alloys among other materials needed by the aerospace industry, including aluminum, stainless steel, carbon steel, brass and copper.

And just like in the medical industry, we always make sure every part made for aerospace meets your expectation and the specifications 100%. So, if you are looking for high precision machining in the aerospace industry, Tag team is the place to go.

Contact Us

If you are in need of quality and high tolerance precision machining for medical and aerospace industries, do not hesitate to contact us. We offer you quality products and services and at a competitive price and on time. Therefore, do not miss out on this opportunity, give us a call today at 303-841-5697.

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