Tag : machine shop

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Benefits of Working with an Original Equipment Manufacturer (OEM)

Original equipment manufacturers (OEM) parts make a difference and that variation is amplified in precision machining. The benefits of OEM parts are important and will make a difference in any industry, some are just more pronounced than others. To make this case obvious, we should begin by looking at the difference OEM parts make in general.

The OEM Difference

From quality, fit, and time, there are many benefits to working with an OEM, regardless of what industry you work in. The difference is evident right from the start, from the moment you order your first part…

The Right Parts Faster

When ordering from an OEM, the time it takes to find a part is generally quicker because so many other variables have been eliminated and part identification is that much easier for the clerk. This also means it takes less time for the warehouse or stockroom to locate and pull the part. On the shipping end, an OEM will generally always be able to have the part packaged, labeled and shipped faster than a broker or distributor. That is in large part due to the aforementioned factors and the elimination of needing to order a part from a supplier because the OEM is the supplier. 

The Right Fit

Nobody should knock the concept or use of “universal” parts, they can and do serve a very important purpose in many different sectors. It isn’t that universal parts don’t work, they do. The question is, do they work best? This isn’t an issue of aesthetics and function. This is a matter of performance, efficiency, durability, and money. The right parts are the parts that were made to fit, specifically designed for a machine, motor, component or part. We don’t have to look far to find out why OEM parts are the best option, the reason is quality. OEM manufacturing affords customers parts that perform better because of the advantages of having the original part design. That performance is often recognized in efficiency as the right parts promote the best possible operation of the tool or machine the part is for and the better the part works the more durable it will be. This all eventually results in savings, from lower production costs to increased profitability because of parts that help motors and systems run precisely as they were designed and built to.

OEM Quality

Original equipment manufacturers are putting their name on every part. They work directly with their customers and they have the original design, plan, and blueprint for their parts. All of that adds up to simply being able to produce the highest quality parts possible and more than a few reasons to do so. OEMs depend on keeping their customers satisfied and their parts working properly because that is their business and the business relationship depends on being able to deliver. The robotics, medical, electrical and aerospace industries are just a few of the fields that rely on quality parts that do more than work but work exactly how they were designed to work. That is the quality difference and this is where quality and precision machining go hand in hand.

OEM in Precision Machining

The best technology and software, the most advanced CNC, Lathe or machining tools and even the highest quality materials aren’t enough to deliver the finest in precision machining. It doesn’t matter how smart your system is or if you are working with plastic, stainless steel, carbon steel, aluminum or brass. Getting the best results won’t happen without the most talented machinists who know how to utilize today’s technology. It is this mix of talent, that kind of technology and the best machining equipment that set OEM parts apart.

The Little Things Matter

It could be the precision used in billiards, the precision required in the medical arena or demanded of space exploration, the little things in precision machining matter. Reaching out to an OEM will mean getting that kind of precision for your parts, the parts that make you tools accurate, your motors run perfectly or that enhance your efficiency and production. A little part on an assembly line can stop everything. Small parts in a motor that aren’t perfectly calibrated will reduce efficiency and increase cost by creating wear or causing the engine to work harder than it should. Businesses and organizations everywhere and from every industry rely on parts to fix, replace, upgrade or improve their tools, their motors, their operations and in the end, their business. It’s the little things.

From ball racks to perfectly measured calipers, small factors like calibration and tolerance range measurements determine if a part works and how well it works. Working with an original equipment manufacturer helps companies to not only get parts that work but parts that work properly and well. When companies can operate, run and work at optimal levels, how big do those little things become?

The OEM Advantage for Tomorrow

Keeping your business and your operations running smoothly today also means being prepared for tomorrow and the future. With upgrades to equipment and tools and the need for companies to continually upgrade and keep up with competition, the benefits of working with an OEM go far beyond the here and now. An OEM will always have an advantage when changes or improvements are made or needed to existing parts because they have the original plans, molds, designs, and measurement. This simply results in being able to more accurately adjust or update parts to meet whatever changes are needed. This benefits those who are using OEMs by getting faster updates to parts, by having more accurate adjustments or changes made and by receiving those parts sooner.

People choose to work with an OEM because of their quality, expertise and the relationship they forge. Having a partner who understands what your business does, what it needs, and with the tools to help is an advantage of working with an original equipment manufacturer – not just today but for the future too. There is a place for aftermarket parts but the front of the pack is reserved for OEM parts. 

Where is your company at in the race and how can the OEM difference make a difference for you?

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Manufacturing Trends for 2019

Denver Manufacturing has seen a number of different technological upgrades for the past few years, and the industry has no other choice but to upgrade with the times. This year, there are some manufacturing trends that the industry should pay attention to.

Blockchain Technology

Not a lot of people had heard of blockchain outside of the cryptocurrency sphere until recently, and now blockchain is changing the manufacturing world. Blockchain technology helps distribute information to thousands of different computers in order to reduce the threat of hacking one central point of entry. Blockchain will have an effect on financial operations by adding additional security and boosting speed, and it will be a cost effective solution for transactions. Blockchain technology will also play a role in areas of transaction reporting, tracking, and management. Fully secure product tracking can also benefit from blockchain technology.

More Diversity

Last year many different industries experienced conversations about diversity, and the manufacturing industry is no expectation. An organization is likely to perform better if the workforce is more diverse. Businesses that are forward thinking should be implementing more rigorous and impactful programs to help accelerate the diversification of the workplace.

IoT Expansion

2018 was already a big year for IoT expansion and 2019 is expected to be the same. The Internet of Things (IoT) is a network that connects many devices, from cars to home appliances. The idea behind this technology is to automate information and data transfers between different programs and devices without having to use human-to-human interaction, or even human-to-computer interaction. With the boost of 5G connectivity and other advances in sensor technology, the industry is expected to see a lot more IoT devices than ever before, which will drive an industrial revolution. The manufacturing industry benefits from IoT because it can help you with the ability to automatically track and log. Transferring data this way saves money and time and you don’t have to manually track all that information. While this may not be such a big deal for small businesses, as IoT becomes more widely used it means companies that are using older technology may need to adjust. If companies cannot adapt, business partners will switch to partners that move faster and have a better eye for innovation. Another benefit of IoT for the manufacturing industry is better responsiveness and efficiency. A machine could respond to problems faster and provides instant and timely solutions. This allows for bad products to not be produced in the first place.

5G Rollout

The groundwork has been laid for 5G for a bit now, and in 2019 the rollout should really pick up. 5G will help improve download speeds, reduce latency issues, and enhance the ability to control a variety of devices remotely. 5G rollout also helps improve IoT and will be a game changer that gives real time control and insight to companies, in order to make more impactful decisions.

Augmented Reality

Many people have seen augmented reality but may not have realized this is what it was. It’s the act of imposing digitally created images into real life objects within a device, such as a camera, computer, tablet, or cell phone. This may seem like it is not going to help manufacturers, but it does. Even though robots do their own work, they can’t yet fix themselves. By using software in a phone or tablet, workers can use video footage in real time and let the software fix the problem. This works if the software is on the outside of the machine. Another way augmented reality can be used in the industry is with training. Many people know that manufacturing jobs can be dangerous. If a worker isn’t sure of what they are doing, he or she can injure themselves and others. With training sessions using augmented reality, employees can get the knowledge they need to know without even stepping foot on the floor of the factory and risk hurting themselves. All they have to do is use a headset, look on a screen and enter a manufacturing simulator. Some other applications for augmented reality that aren’t as known are for inventory management. Programs can show workers where materials and parts are in the warehouse, as well as assist with product development. Augmented reality can allow you to create something before it even hits the line.

Customer Support with Many Channels

Manufacturing offers a lot of sales work and customer service, and it’s important that this part of the industry doesn’t get ignored. Omni channels means more channels and finding multiple ways to complete the same tasks. By using Omni channels, you can allow business partners and vendors to buy their own materials and parts and you don’t need to spend a lot of time with emails, calls, and other back and forth communication.

Robotics

2019 will see a greater use of robots. Robots are going to be more sophisticated and machines are going to be smarter, smaller, and more integrated with human tasks. There is a lot of concern about robots taking over jobs. According to one review, robots are expected to create some new jobs over the next few years due to artificial intelligence and automation. However, jobs could also be lost. As the industry continues to move toward robotics, the process is moving toward people working near the machines or even with the machine. Robots can be utilized in a number of different ways, such as discovering sources of raw material and inspecting equipment for safety, that make them valuable to have in the industry. Tag Team Manufacturing in Colorado invested in a Sawyer Robot to help with the long production work of small parts. Sawyer can run 24-7 with lights out capabilities and can be trained to do various tasks that are needed in the machine shop.

Analytics Software

With improvements in big data, analytics help businesses go from being reactive to proactive. Businesses can now get ahead and employ predictive analytics, in order to anticipate what is coming. By using predictive analytics, businesses can use a holistic approach to optimizing production assets across the entire lifecycle to improve operations. A machine shop shouldn’t just simply collect and store data, and manufacturers need to be able to identify the results they want to achieve and use the data to actually help them with their goals. An example can be an original equipment manufacturer wanting to improve the facility by reducing the amount of materials that are wasted during production. In order to do this, manufacturers need to collect production data and compare it with data from enterprise resource planning. Without a strategy, businesses will just collect data and keep it, and then not receive any benefit from their investment in analytics software.

3D Printing

3D printing is not anything new and has been around for a while, but it will continue to help manufacturing in the new year. 3D printing can help make manufacturing stronger, faster, better, and cheaper, and also help the industry benefit overall.

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5 Things you need to know about Green Manufacturing

Over the years, human activity, in particular, manufacturing has had a devastating effect on the environment due to pollution. It has also drained the available natural resources through wastage and bad manufacturing practices. In the recent past, there has been a push for green manufacturing prices along with other green practices. Here are five things that you need to know about green manufacturing and how they apply in your custom machine shop or OEM manufacturing facility.

Green manufacturing comes in two ways

Green manufacturing can be defined in two major ways. First, the production of green products. These are products that do not degrade the environment. They may be fully functional equipment or parts thereof which ensure a clean and green environment. Second, it involves the use of renewable energy and manufacturing practices that do not pollute the environment.

Green products can be achieved in many ways. First, the selection of the materials used in the manufacture is critical to ensure that they are materials that do not contribute to environmental degradation. You can use recyclable or recycled materials in support to the recycling initiative. The plastic menace around the world and lead poisoning are some common manufacturing challenges that can be dealt by either of these two approaches.

The use of renewable energy sources helps avoid over-dependence on fossil fuels which are rapidly declining over the years. Renewable energy also brings down the cost of powering up the manufacturing facilities. Renewable energy sources include wind energy and solar power.

Reducing resource use

Different natural resources are dwindling as the years go by. Metal ores, oil, and water are some of the rapidly dwindling resources of importance to the manufacturing community. With the green manufacturing effort, there is an emphasis on the reduction of waste as a way to stem the draining of the resources. Wastage reduction involves streamlining manufacturing process to create efficiency so that every resource that gets into the production cycle is put into use.These resources include raw materials and energy

The second approach involves recycling the used and left-over materials for use in production. In the process of manufacturing, cut metal pieces can be remelted and made into parts. The manufacturing facility can also work with recycling institution to get quality metal for the production. You can have pure and high metal quality for your machine shop from the recycled parts.

Besides, there are lots of resources such as water that can be reused at the manufacturing facility to reduce water consumption. With water purification systems, grey water can serve many other areas of the facility. The water should be treated as it leaves the facility to get rid of heavy metals such as iron and lead before joining the public sewerage systems.

Dealing with emissions

Emissions have been the greatest threat to a clean and sustainable environment. The use of fossil fuels over the years have deeply damaged the ozone layer, led to global warming and lowered the quality of breathable air around the industrial quarters. There has been a drive to reduce the use of fossil fuels which in turn helps reduce the carbon footprint from manufacturing companies.

The reduction in emission is achieved in a number of ways. The first common way is the use of renewable energy sources. Sometimes it takes the redesign of the common systems to use the renewable sources of energy. The second methods involve the restructuring the production methods to cut out some process that increases the production of greenhouse gases. The rapid development of technologies such as CAD, prototype modeling technologies, and precision manufacturing has simplified most technical processes thereby lowering the amount of emissions that leave the manufacturing facility.

Work with communities to improve the livelihoods and environment

The corporate social responsibility (CSR) is a crucial component of green manufacturing. The manufacturing facilities operate among communities. These communities provide the facility with the workforce, energy, and materials for the manufacturing procedures. The manufacturing organizations are bound to give back to the communities around them in a number of ways as explained below.

They can take initiatives to conserve resources such as water by helping in the planting of trees and building of dams.They can assist members of the community to improve their lives by instituting community-based projects such as research and design facilities, taking part in the production of renewable energy or supporting the needy students to get education.

Taking responsibility for any environmental degradation that may have happened in the past, such as pollution of land and rivers and taking the first step in cleaning up the mess.CSR ensures that the facility is part of the community, and its presence in the community becomes an asset to thousands living near it. It is vital that businesses join forces with bodies working towards improving the lives of the residents and the environment around them.

Business process improvement

Also called cradle-to-cradle manufacturing, the ecological business process improvement involves design, production, and manufacturing with an eye on reducing wastage, pollution and enhancing effective resource use. The manufacturing process consists of a lot of components as explained below. The processes cannot be said to be truly green if each of the components is not green. Work with the CNC machinist to redesign the components of the manufacturing process with a view of making them green. The components include:

1. Sustainable manufacturing

This involves manufacturing that does not exceed the environment’s ability to transform the waste into resources and nutrients. This manufacturing philosophy aims to ensure that the manufacturing does not lay the environment around is desolate due to draining and waste dumping.

2. Green operations

Green operations seek to strike a balance between pollution reduction and financial performance of the organization. It looks at such initiatives such as eco-design, re-use of old and worn-out components, refurbishment and eco-packaging of products. These products reduce environmental pollution while still ensuring that the business stays afloat.

3. Green supply chain management

The whole supply chain should adopt green practices in the production, packaging and supplying of parts and finished products. Consider purchasing raw materials and your CNC machine components from an original equipment manufacturer and Denver manufacturing company that is eco-sustainable. In the same breath, the company can recover the products that have reached their end of life for recycling.

Green manufacturing has long-term benefits on your CNC manufacturing process and the community surrounding the facility. Select a green machine shop Denver for your part supplies in support for the green manufacturing initiative.

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Why Engineers Choose Tag Team Manufacturing

Experience and longevity have traditionally been hallmarks of successful businesses. The same is true of CNC machine shops. Tag Team Manufacturing has taken the qualities that have allowed us to be in business since 1987 and created the top CNC machine shop in Denver and the surrounding area. Great precision manufacturing shops continually search for the best ways to improve to ensure that we can meet the needs of our customers. Just like the Post Office wouldn’t use outdated technology to deliver mail, Tag Team Manufacturing doesn’t use the equivalent of horse-drawn wagons to manufacture parts and products for our customers.

What You Get

With Tag Team Manufacturing, you get over 30 years of experience and service in our community. We also give our customers over 30 years of continuously improving machines, so we can create the precision parts our customers need. Each year, we determine how we should invest and reinvest to make certain that we meet the needs of our customers as they require ever-more precision.

Our focus in precision manufacturing is to use our expensive equipment and our experienced team to give our customers the support they need to have the final product they want. Whether our customers need something made from aluminum, brass, copper, carbon steel, alloys, stainless steel plastic, our team will create just what you need. Over thirty years-experience also means we have great relationships with our vendors as they will help to ensure your final product is exactly what you want and need.

Our automation not only ensures precision, but it also allows us to use our labor more intelligently to create finished products faster and to maximize our cost efficiency. New technology has also added to our shop safety, made our products even more precise, and allowed us to complete work that would not have been possible in the past.

Sawyer

One of our best new helpers is Sawyer. Sawyer is a robot that takes up the same amount of space as a drill press, but with more accuracy and with less human input and manipulation required. Sawyer is an amazing machine that can lift nearly nine pounds at once, and can be programmed to do literally thousands of tasks with incredible precision to allow his human co-workers to take care of tasks that require thought and variability.

Some of the specific things we ask Sawyer to do include communicating directly with the CNC machine—you might say they talk the same language—Sawyer can also be used for tending products in development, testing procedures, and precision. Sawyer can do everything from a test, to CNC tend, to fabricate and mold, and a dozen things in between. Sawyer is a one-armed marvel who works 24 hours without breaks!

DMG Mori NHX 5000 Machines

The DMG Mori horizontal machines at Tag Team enable high-efficiency, continuous machining and mass production machining. We have two machines, one with 2 pallets and one with 21 pallets. This DMG has a full 4th axis capability and allows us to run multiple operations, using up to 180 tools. The speed, accuracy, and efficiencies of this machine can reduce normal production times up to 75%. With 21 pallets, the “lights out” capability is perfect for the OEM that requires high quality, larger quantities and quick turn around as this machine can run 24 hours. With this new technology, we are able to complete jobs quicker and more efficiently, allowing the customer to receive their parts quicker then expected.

CMM and Smartscope

Tag Team’s CMM, which stands for Coordinate Measuring Machine, allows us to print the dimensional reports which accompany parts when they are delivered to clients. This saves our clients time and money because they know exactly how specific each part has been manufactured. Our Smartscope is able to take a series of photographs and create a product that is within .0005. The Smartscope is used to ensure the precision that our clients need in the production of many small parts, and it makes those evaluations quickly and efficiently. This means you get the parts that you need with the confidence they are accurately fabricated, and we complete them faster than others can deliver them. Most of our customers like that combination of accuracy and speed.

Quality at Tag Team Manufacturing

Our CNC manufacturing shop production works with a Quality Management Program in place to help ensure that the products and the services we provide are top of the line. Quality isn’t something that happens by accident, and it isn’t something that will only be provided for big customers. No matter what project our customers need—big or small—quality is something we do as we make the best products available; and we strive to ensure that our processes and procedures are observed, repeatable, and controlled. These are the things that make us recognized for our quality outcomes.

At Tag Team Manufacturing, we use the E2 manufacturing system which is software that allows us to track historical data which will tell us how efficient machine operators are, machine production, revision changes, and even more information. E2 also allows us to search, reuse, and adapt to other development efforts. This allows us to help customers get products that are made faster, more accurately, and less expensively than if that data was not available.

We also use an automated coordinate measuring machine, or CMM, which lets us determine if a component we have produced is within the accepted tolerance range. We have other automated quality control machines to help us ensure that what we are making for you is exactly what you want and need from us.

Over Thirty Years of Quality Service

Tag Team Manufacturing, rated a top machine shop in Denver, provides the kind of customer service that people expect when they walk into a retail store with high quality parts. We strive to help our entire team understand the importance of staying in communication with customers and potential customers. This communication does not just occur when we need questions answered, but we also want to talk about progress on your project or other questions you may have.

Part of ensuring quality is making certain that files you give us or that we create for your project remain safe. Gone are the days when security meant putting paper plans away when not in use. We use the best software and hardware protections available. We ensure that everything we work on with our machines has real-time backups to protect intellectual property from outside intruders, or from system crashes. Hard copies are protected by security cameras 24 hours a day, and hard copies are stored in fire-proof cabinets.

Tag Team Manufacturing, with top CNC machinists, makes our own product line and we have been named a top CNC shop in Denver. When we work this hard for ourselves, you can count on us working even harder for you. We stand behind our products as we produce the best ball racks in the world.

Consider the pool accessories we build ourselves. Our products have been called the best in the world by professional pool players. The precision that these professionals require keeps us focused on quality and perfection. We strive to be the top original equipment manufacturer in the area.

Find out why Tag Team Manufacturing has been a leader in CNC manufacturing for decades, and why we will continue to chase perfection.

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How Laser Technology has made Manufacturing Easier

Highly precise and immense power in welding, laser technology has changed the manufacturing sector. Manufacturing over the years has demanded innovation, increased quality, and efficiency. As such, laser technology came in and revolutionized the manufacturing process. Precision manufacturing has become possible due to this technology. Its ability to transform and manipulate materials has made it ideal for computer, automobile and clothing industries. Laser technology has changed and made manufacturing easier. It is actually hard to see a consumer product that has not incorporated laser technology in its production. The continuous innovation and effort by scientists over the years has seen laser technology developed and perfected. From the development stage to the application in the field, laser technology has led to some social and economic benefits. Laser technology has led to the growth of the social economy with its development of natural science and technology.

Here are fields of manufacturing that laser technology is being used.

Laser Cutting

The traditional cutting techniques have not mastered the art of precision. The cost of cutting and the ensuing processing cost are high. Laser cutting is precise to the millimeter level and less costly. With the right incision by the CNC machinist, the cutting is smooth and precise. This eliminates the need for further processing. Laser cutting has many advantages over the traditional methods;

– It uses CNC programming hence the accuracy.
– There is no shear burr.
– The incision will have no mechanical stress.
– It has a very high utilization rate.
– Its repeatability is good.

Laser cutting has different categories;

Laser vaporization– it cuts through very thin metals and non-metal materials.

Laser melting cutting– used for non-oxidizable materials such as titanium

Laser oxygen cutting– used for easily oxidizable materials.

Laser and welding

Laser welding is a different and more efficient type of welding. The laser radiation energy diffuses through the material to melt it and form a special molt. Laser technology has been ideal in achieving spot welding, butt welding and seal welding in thin walls. Laser welding has many advantages that have changed the manufacturing industry for the better;

– Regulation of the heat means that damage caused by heat conduction is minimal.
– No damage and contamination since no electrodes are required.
– High-speed performance
– Depth weld ration can get to 10:1, especially for perforated welding.

Laser welding is used widely in industries like civil vehicle manufacturing. The use of laser welding and CNC manufacturing in the vehicle industry has not only increased efficiency, but also production.

Laser Engraving

Under a very high energy density controlled by a CNC machinist, the laser beams irradiate the surface of the material making it melt instantly. This leaves a marking on the surface with the intended logo or text. Its efficiency and the fast pace has made laser marking the most popular in advanced engraving globally. Laser engraving has high repeatability precision, no pollution, beautiful in design, and firm. With laser marking, it is easier to achieve the synchronized flight print in a production line.

Laser Heat Treatment

This is a surface heating technology. As such, a laser is used to heat the meat on the surface to make the heat treatment. This has led to the improvement of the metal’s oxidation resistance, wear and corrosion resistance, and prolonged service time.

Laser and packaging

Laser technology is used in the weakening of packs to give an easy to open opportunity, puncturing holes in vegetable packages for ‘breathing,’ and scribing. This shows how laser technology has made packaging industry work more effectively and efficiently.

Laser and quality control

Measuring the laser light dispersion reflected back from ball bearings can figure their roundness. This technology has proved to come in handy in managing quality in manufacturing of various items.

Laser and Semiconductors

Semiconductor manufacturing needs clean cutting of materials rapidly. Nothing fits this demand like laser technology. The ability to cut shapes to high precision while minimizing roughness on the surface makes them cut out for this work.

Laser Rapid Prototyping Technology

With the increase in integration of the global market process, competition has intensified. The speed at which consumer products are produced has become the principal contradiction of the competition. With the users’ demand changing time over time, manufacturing firms have to be flexible. Producing in single or smaller batches without having an increase in the cost of production has become necessary. Rapid prototyping is like a computer 3D illustration and works by accumulating layer after layer in its designing. It provides a better concept than the one on a computer screen. At the product development stage, it serves to shorten the process of development, reduce cost, improve the quality and helps mitigate risks.

Laser technology is expanding at an incredible speed in various fields. In the manufacturing sector, laser technology has proved itself as a more efficient and less costly method of production. Known as the era of ‘light,’ industries have embraced this modern way of production. This has made the manufacturing process better, and consumer products have improved immensely. Manufacturing automation has increased labor productivity and lowered cost while prioritizing customers’ growing needs. Incorporation of the technology of automation has made consumer products more consistent and helped in processes that couldn’t be achieved manually.

At Tag Team Manufacturing, we combine this cutting-edge technology with highly qualified CNC machinists. Our manufacturing is efficient and precise. We boast as one of the leading machine shops in the state. Our dedication and investment in technology means that we are at par with the ever-changing demands of Original Equipment Manufacturers. Over the years we have improved our skills and capabilities in the progression of prototypes. Our team is a dedicated and versatile that understands the ever-changing demands in the manufacturing industry. Our operations are aimed at meeting the customer’s need for competitive pricing, on time delivery and high quality parts. Looking for machine shop in Denver? Tag Team Manufacturing is the right partner to turn to. With tailor-made services for CNC manufacturing, we have changed and revolutionized Denver manufacturing. Visit our website for more information on the services and solutions that we offer.

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Impact of MasterCam 2019 3D Changes in Manufacturing

CNC Software Inc. The developers of MasterCam recently announced the completion and release of the much-awaited MasterCam 2019. The leading CAM/CAD creator software is now available for purchase by OEM manufacturing companies. It has made several improvements from the job setup to the completion of work. Here are some of the recent improvements and inclusions and the impact of these 3D changes on manufacturing.

Validation

MasterCam 2019 now shows toolpaths denoted in different colors based on the type of move. It makes use of the Dynamic OptiRugh toolpath that enhances the advanced display properties. The Advanced Display has to be toggled on for the display. If not you will still see the cutting and rapid motion shown in different colors. These properties are not available in the wire toolpaths.

In addition, the software comes with improved machine simulation and toolpath. It has analyze enhancements which enables you to analyze the distance, toolpath and block drill support. The analyze distance updates distance as you move the cursor on the screen, and allows you to try different positions without restarting the function. As for the toolpath analyze function, you can control the tool and holder opacity. The MasterCam simulator along with Classic Backplot enables support for different drilling holes at the same time.

Moreover, the previous versions only allow you to create bounding boxes in the current construction plane. However, the new 2109 version allows you to have a different bounding box orientation without changing the construction plane.

These features enhance the programming assurance helping machine operators to make informed decisions before they start a job run. The ability to make changes to different aspects without restarting the process reduces the job setup period thereby speeding up processes. The enhancements also improve the accuracy of the setup thereby improving the quality of the output.

Easy setup and preparation

In addition to the toolpath support, the MasterCam 2019 has improved the efficiency of the job set up with the enhanced CAD model import support capabilities. This enables you to use CAD models created by other programs and processes on your software rather than create new models from scratch. Companies that outsource CAD modeling tasks will find the import feature helpful. In addition, the new software release has a better fixture setup and has expanded the support for model-based definition.

The new features allow for greater collaboration with other CAD software at the premise. It allows for teams to work on different projects in different software and bring the models together on the MasterCam for enhancement and job completion. The features also improve the setup lead time and shorten the time spent from set up to completion of a task.

Tool support

The latest release comes with an expanded digital tool library which offers a variety of tools to the CAD programmers to create more accurate models. The new release has one of the most advanced tool technologies allowing for more precision when working on different models.

In addition, the software comes with Accerelated Finishing TM that enhances the quality of the finished work through an increase in the number of tools that you can work with. The proprietary system includes taper and lens style tools, and oval form and barrel tools. Users are able to work with precision manufacturing on sloped surfaces while enhancing the finish of the surface and reducing cycle time. The new system outperforms the standard ball nose cutter methods in terms of quality of output and precision. Collaborate with a reputable Machine Shop Denver if you have problems configuring the tools to work with any tool in the library.

CNC programming made easy

CNC programming is one of the cost centers in many machining companies. However, the 2019 release of MasterCam lowers these costs while improving productivity through the use of automated 2D toolpaths that work through axis improvements. In addition, the software has improved chamfering which allows for the creation of symmetrical sloping as well as 45 and 90-degree angles with increased precision. When combined with multi-axis deburring capabilities, it results in smooth edges and easy removal of the sharp edges. Ensure that you work with a custom machine shop to ensure that you have the right parts for your machining equipment.

Moreover, the software has re-engineered holemaking by making the work of a CNC machinist simple and fast. It also has several technologies including the Equal Scallop toolpath to improve the surface quality during machining. In a bid to make machining even more versatile, the software supports Sandvik Coromant PrimeTurning™, bar feed, enhanced grooving along with most features of turning and mill-turn tasks. Finally, it also offers support for Lathe technology and Swiss machining technologies.

These technological enhancements have significantly lowered the cost of machining, reduced material wastage, enhanced efficient energy consumption and improved the surface appearance for finished goods. The support for popular technologies allows companies working with different machining technologies to tap into the MasterCam wealth of features for improved production.

Enhancing documentation and task management

Quality certification is at the heart of every OEM manufacturing company. With the certification comes lots of paperwork and rolls of documentation for both the technology and the processes used in the production. The new released makes documentation a lot easier with its various capabilities. These include the new toolpath visualization capabilities and availability of section view tools which enable you to provide accurate diagrams of various processes with ease.

Moreover, the software has made great improvements in the view and set up sheets enabling information for each level in the production process to be accessed with ease for reference and job planning. In addition, there several system level enhancements that are put in place to allow you to manage job flow with increased efficiency. You can also access several process documentation tools for report and quality control initiatives.

Shortened training and adoption periods

When new programming employees join the company, the process of training and orienting them to use the software products in the company may take a long time and high costs. The new release has made learning, use of the software for CAD and production processes a lot easier. It has a variety of features that include enhanced graphics for tool support, analytics, and documentation, rearranged setting systems that enable fast access to a variety of features, and detailed documentation that enable users to access as much information as possible in every stage of production. MasterCam has the most extensive collection training material among CNC manufacturing software making it easy to learn and perfect skills. The faster the new users get on board, the more advantageous it is to the company due to the increased workforce and ability to maintain consistent quality of output.

Buy your machining components from an Original Equipment Manufacturer and Denver Manufacturing reseller to work with your software for good results. A custom machine shop is able to provide quality parts for your specialized manufacturing equipment.

Denver Manufacturing

10 Ways To Take Your Machine Shop To The Next Level

All business people desire to expand and grow their entities. They would like to see these businesses increase performance production, strategies, and numerous other practices. While some these people may have the right idea, some are implementing ineffective approaches. Taking your machine shop to the next level will not just happen through your usual business practices. You have to introduce advanced methods that will elevate your success. Here are some of the top proven techniques that our Denver Manufacturing facility has implemented.

Automation

The mention of this term brings the idea of introducing robotic science to your shop. Automation entails other different and simpler ways besides robots. However, robots are the most effective and versatile tools of automation, but you have to be realistic. If you cannot afford it, opt for other alternatives while you plan about it. Automation makes work efficient and faster. For instance, automation is a fundamental requirement in precision manufacturing to achieve high accuracy. Evaluate your business and determine where to begin as you gradually increase your automation.

Additive Manufacturing

Elevating your business could mean introducing a new function such as original equipment manufacturer. Additive manufacturing has the capability of transforming your machine shop. Adding a new function will undoubtedly require a substantive investment. If your shop is not ready for this new level, keep in mind and consider it for the future. It has a lot of potential in part designs, supply chain and lead times. Additive manufacturing may demand a heavy capital outlay but later give big returns. It is also a major step in your business and requires keenness. Think about it and deliberate with other stakeholders to evaluate feasibility.

Lean Production

Your custom machine shop will never realize success until you avoid wastage and have a consistency of lean production. That means you will always have to conduct evaluations that identify non-value added practices and eliminate them. Most of the wasteful efforts and steps are invisible and cannot be identified without an examination. Walking through your shop and noting these processes is the most effective way of making this change. Lean management is not just about cutting waste. It also entails fully utilizing resources and the available tools to increase production.

Training

The manufacturing industry is evolving rapidly, and something new is emerging on a daily basis. You cannot make progress in your shop if you do not adopt new business practices. This entails purchasing new work tools and integrating emerging models. Any further changes ought to be accompanied by training and educating employees. Training is not just to orient and teach them about new things. It is also to enhance workplace health and safety. Workplace hazards characterize CNC manufacturing, and hence, employees should be protected. Training forms a culture of learning in your business. Your team will always be enthusiastic to get more information and knowledge.

Routine Maintenance

A CNC machinist understands that maintenance is necessary. You do not have to conduct this exercise because some areas require an expert. For instance, a machine shop Denver will hire an engineer to do this work. Maintenance also includes updating software and upgrading tools. They are the lifeblood of your machine shop because these tools significantly determine your performance. Modern machines are programmed to diagnose themselves. In case an emergency situation happens, a device or machine will shut down automatically and minimize possible damage. Conducting routine maintenance should not cost you much.

Organization and Collaboration

Business does not flourish and prospers because on one individual’s effort. Your custom machine shop certainly has several employees and other stakeholders. Advancing your shop will require improved organization and collaboration of both people and activities. As the leader or CNC machinist in that workplace, you must provide guidance. Establish cohesion through properly organizing tools and equipment in the shop. An orderly workplace increases workflow pace. Teach people how to work together and cooperate in their activities. Each employee contribution major counts in the progress of the business.

Realistic Goals

Endeavors of improving business at your shop will take time before they give substantial returns. It is like a journey that entails one step at a time. Set goals and have a plan after you decide to expand or elevate your business. Ensure these goals are manageable and practical. Some business people want to aim too high and hope to achieve it within a short time. Unrealistic goals will discourage you or even push you to unwise decisions. Small milestones are advisable because after you accomplish each, it motivates you to the next level.

Working Hard

The cornerstone of Denver manufacturing is working hard. All these tips and strategies of making you shop better will require a lot of effort. While most successful people emphasize on working smart, the hard work is part of it. No success will come from mediocrity and doing thing ordinarily. The manufacturing business is competitive, and only those who differentiate themselves will thrive. While pursuing prosperity and new levels in your business, failure and mistakes are part of this journey. Do not be derailed because humans are bound to err at any particular point. Note the mistakes, learn from them and move forward.

Team Work

Your team of employees and work associates hold part of the key to your success. Team building activities would help in teaching employees how to cooperate. Teams need to learn effective communication, which is the foundation of their cohesion. Take these teams through drill work and assist them in optimizing their functions and efforts. Teams also require problem-solving knowledge. They do not have to wait for senior management to make decisions for them. These ‘red tapes’ are sometimes redundant. When low-level employees are allowed to make decisions, it saves time and resources.

Routine Appraisals

Implementing new practices and upgrades is not enough to maintain the expected standards of your shop. Due to the rapid changing of the manufacturing industry, regular appraisals are essential. Auditing your work processes and strategies uncovers waste, areas of weaknesses that require attention, challenges, strengths, and any other significant information. The information is an asset that guides you on areas to adjust, revise or do an overhaul. It also points out the strengths and opportunities that you would capitalize to maximize positive results.

Denver manufacturing has significant potential with many opportunities. Maximize on these openings and take your business to a higher level. These tips and approaches are practical and viable for any machine shop seeking to advance its level. Apply one at a time and enjoy operating on an improved realm. Remember that effort is mandatory in accomplishing the new level and maintaining it. Your clients will always be watching you.

CNC Machinist

Machine Shop Presents: Top 10 Ways to Keep Machinists over 10 Years

It’s never easy for manufacturers to attract, recruit and retain machinists. The problem isn’t going away any time soon. By 2025, the manufacturing industry will have approximately 3.5 million positions., but only 1.5 million getting filled according to study by the Manufacturing Institute in Partnership with Deloitte.

Numerous industry leaders suggest that quick advancement in manufacturing technology may alienate seasoned workers. Some think that robotics, programming skills and automation is the solution. Other players believe that lack of female presence on machine shop floors could be untapped labour source. Is it?

We spoke with top players in manufacturing and recruitment in a bid to unravel ways to retain CNC machinists for many years. Here is what we gathered.

1. Pay well

Paying competitive salaries with a tight budget and low funds can be difficult. But if you calculate the cost of replacing your machinist, it can help. It can cost between 30% and 50% of an entry level machinist annual salary to replace an experienced one. Most machinists in the manufacturing industry find they can get about 30% salary increase by moving to another company.

2. Make manufacturing jobs secure

Manufacturers struggle with the negative image of closing plants, driving down labour costs and offshore jobs. That perception has to change to attract and retain top machinists. You must show that manufacturing sector offers employment security.

3. Run newer fleet

Assuming you had to choose between operating a brand-new energy efficient machine or something built in the Reagan era, which one would you prefer? Most machinists would prefer working in a more pleasant environment. It’s more attractive to work in a clean, safe and comfortable environment. And when it comes to performance, new tech can make a big difference. If you’re having trouble retaining your machinists, think about their “office” and equipment.

4. Invest in training

Career growth is quite challenging especially for start-ups and young companies. Creating an organizational structure that allows for career-development is key. It is essential to help your machinists grow. Today, technology changes at breakneck speeds and machinists have to keep up.

Find innovative ways to generate resources for professional development. Provision of growth and learning opportunities is an ideal way to retain top machinists in your company.

Training is one of the best strategies to improve retention and increase employee loyalty. It’s also an incredible way to enhance productivity and manage costs, especially energy costs, which is achievable when a skilled machinist is in the cab.

The American Society for Training and Development (ASTD) recommends at least 40 hours of training annually for every employee. While that may sound daunting, keep in mind that training includes low cost activities like on the job mentoring and lunch time coaching.

Some more costly training includes classroom instructions, simulator-based training, offsite seminars and online courses. Regardless of how you do your training, it’s imperative to understand today’s labour market. “Nice-to-have” option is now replaced with “must-do-list.”

5. Make your mission and purpose clear

In modern workplace, millennial employees are the majority. They always need to understand the ‘why’ behind everything that your custom machine shop does. They need to recognize the purpose behind their job detail and believe in the mission. The new generation of CNC machinists desire to know that their work matters.

Ensure that your machine shop has an excellent mission and purpose statement. It should always be genuine

6. Promote creative thinking

Jobs that encourage creative and critical thinking encourage top talents, more so machinists. Creative minds make your precision manufacturing employees to enjoy their work and feel connected.

At least half of today’s workforce is not wholly engaged at work. Some employees ‘show up’ to get a salary. A large number of the workforce is disgruntled with what they do. It is up to the top management and authorities in machine shops to set up creative opportunities.

If you can come up with these opportunities, you’ll not only attract top talent, but also retain machinists. Who wouldn’t enjoy working in a creative setting?

7. Encourage innovation and problem solving

Innovation is wildly popular and a high selling point to the current workforce. Top talents enjoy challenges and innovation. Through creation of an innovation lab or department within your company, machinists can create projects.

Encouraging innovation helps improve your company image, makes machinists appreciated and benefits your clients. Innovation also displays thought leadership in the precision manufacturing industry.

The autonomy to create fundamental and viable solutions to problems is a significant attraction to modern machinists. Similar to creative thinking, it fosters the feeling of connection and enhances collaboration within the company. When machinists feel acknowledged, they are more likely to stay for long.

8. Reward and recognize your machinists

All rewards and recognition must be extrinsic and intrinsic. External motivation such as public recognition and external rewards include praise, bonuses, among others. Inherent motivation enables your staff to feel connected without compromising their autonomy, freedom, and opportunity for personal growth. Monetary bonuses are a plus. Recognition enhances goodwill and loyalty.

Make top machinists feel respected, appreciated, and worthwhile. Custom machine shop clients need to feel that their contributions are significant. Sincere praise and feedback are vital. Top talents are smart enough to recognize platitudes and sincere appreciation.

9. Build a collaborative culture

Teambuilding is an excellent way to enhance performance in a company. Although teambuilding courses and outdoor bonding activities are necessary, ingrained it the culture of your CNC manufacturing custom machine shop. A team-oriented culture can be extensively created and nurtured in your company’s daily operations.

Culture may include the types of meetings you have, where your machinists sit, and how you interact with customers and partners. Bringing in people with a shared sense of belief and purpose in your mission and values may also attract and retain the best machinists.

10. Leadership

Research shows that most workers quit their bosses, not companies. They need to know the managers, senior executives, founders, among others. Machine shops need excellent leadership that exhibits integrity.

There’s no one size fits all when it comes to retaining machinists. Other options to consider include:

  • Start your apprentice program
  • Pay retention bonuses
  • Invite your retired machinists to come back on part time basis
  • Develop ties with family members
  • Interview departing machinists and take their feedbacks seriously

Improving machinist retention rates doesn’t have to be an uphill task. By being a positive role model and connecting with your team, you’ll have a better chance to understand what they need to remain. what do you think? Contact Tag Team Manufacturing for more information.

machine shop

5 Ways Your Machine Shop is Inefficient

In order to succeed, a machine shop needs to have an edge over its competitors. Looking for inefficiencies is a great way to start, and fixing those inefficiencies can give your machine shop the edge it needs.

Early Tool Decay or Tool Failure

It’s not common for your tools to fail or break often. Finding the right tool is important, but it’s also important to prolong the life of your tools. Some machinists think that using the tools too aggressively causes them to wear out faster, but if you aren’t pushing the tool to the full potential it can cause it to decay faster in some situations. There are different types of tool failure, which can include abrasive wear, chipping, or tool fracture. Understanding your tools can help you make sure that you are minimizing downtime, as well as saving money on any replacement costs.

By being able to identify different types of tool wear, you can be ready to fix any issues quickly and help extend the life of your tools. Abrasive wear will dull the cutting edge of the tool by mechanical abrasion from the piece. If you notice this type of wear, reduce the cutting speed or use coolant. Using high efficiency milling toolpaths can also help reduce wear. Chipping can be seen by a nick on the cutting tool, or seen on the finish of the part. Excessive loads can cause chipping. Reducing feed rates can help. Thermal cracking can be seen by cracks in the tool perpendicular to the cutting edge. This is caused by extreme temperatures and can be solved by adding a proper coating to give the tool heat resistance. When a tool fractures it causes complete loss of the tool, and this can be because of a wrong coating or the wrong speeds and feeds. Make sure to adjust speeds and feeds and optimize the right coolant use, in order to avoid any hot spots that can cause fracture.

Subpar Part Finish

With a subpar part finish you are not providing your customers with the highest quality product, and it will affect your buyer seller relationships. It also will not allow you to increase prices or attract potential customers in the future. Many factors can affect part finish, which include the material, hardness, speeds and feeds your shop is running, and tool deflection. You are employing machinists and should have the highest quality tools so make sure you are getting your money’s worth of both, and your products should have a good finish.

Inefficient Coolant Usage

Coolant can be expensive and is often an expense that many machine shops forget about. Too much coolant is often applied when it’s not needed, costing a machine shop more money. Some machines have a minimum quality lubricant function that applies coolant as an aerosol, so it’s provided just enough coolant to operate efficiently while saving the amount of coolant that can be used. Sometimes it is needed to drown a piece in coolant, but oftentimes it is not and you can get away with using less coolant to save money.

Coolant can be delivered in different forms, and if you choose the wrong pressure it can lead to tool damage, which you need to avoid. When applied as air, it does not cool as efficiently as oil or water based coolants, but it is good for sensitive materials. When coolant is applied directly to plastic it can cause rapid expansion or contraction. Use mist when heat is not a major concern. When applied as a mist, both the part and the tool don’t go through more stresses. When the coolant is applied as a flood, it can be a low-pressure method that helps flush chips from the part in order to avoid chip recutting and protect your tool from damage. High-pressure application can be similar to flood coolant, but can sometimes be enough to break diameter tooling so it must be applied carefully. This method is often applied into grooves that are already built into the tool. Look at the application of coolants as well as the coolants that you are using. You may be able to use less high-performance lubricant instead of a lot of lower performance options. Coolant can also be re-used to save money. We have a great system at Tag Team Manufacturing that allows us to re-use the coolant saving time and money in our machine shop.

Not utilizing tool versatility

Many CMC cutting tools will perform multiple operations. Depending on the job, you may be able to get away with a tool you already have instead of having to go out and purchase additional tooling.

There are a number of multi-function tools you should consider having in your shop. Not only can drill mills be used for drilling and milling, but they can also be used for grooving, spotting and chamfering. This means they provide five different uses. Undercutting end mills can also be used for some slotting and contouring operations, and depending on the situation, such as clearance challenges, this can actually be the first choice. Double angle shank cutters can be referred to as the “Swiss army knife of machine,” so you know they are a versatile tool. They have six different functions that include thread milling, chamfering, back chamfering, machine v-grooves, deburring, and countersinking. Flat bottom tools, including drills and counterbores, are best used for holemaking, but they can be used for a number of different functions. These functions include thin plate drilling, cross hole drilling, angled drilling, half hole drilling, removing drill points, and straightening misaligned holes. Adjustable chamfer cutters can do more than just chamfering and can be used for beveling, deburring, and spotting.

High Machine Downtime

If your machines aren’t running, then you aren’t getting the most of them. The key to helping your machine shop reach maximum efficiency is minimizing machine downtime. You can do this in a variety of ways, such as keeping like parts together. All you would have to do is swap in and out material and the machine can use the same cutting tool. This allows you to spend less time swapping out tooling and spend more time letting the machine do its job. This requires planning to help make the machine shop more efficient.

What Should You Do?

Implementing a proactive maintenance strategy instead of a reactive maintenance strategy can help you avoid some of these issues and gain a competitive advantage. Maintaining equipment so you have less failure and less machine downtime will make sure you aren’t scrambling to figure things out. Make sure you have a system set in place for inventory management, so you are managing costs as well as handling and storage. This is especially important for lubricants that are expensive and can take up a good amount of storage.

raw material- aluminum

What factors impact the cost of raw material pricing in 2018

Raw material prices are often a hot yet challenging topic for any machine shop in the manufacturing field. Chinese factory closures and the rapidly rising cost of raw materials in the manufacturing industries has proven to be a challenging combination for both producers, suppliers, and consumers.

On a broad level, there are two prime drivers of raw material costs.  One is supplied and demand tightness, like most items, the law of demand and supply governs and controls the prices of raw material. When the supply and demand for a specific raw material gets tight, the costs of raw material significantly increase.

The other contributing factor to the rise of raw materials is the primary feedstock. The primary feedstock for most raw material manufacturing companies is natural gas, oil or metal. Although many CNC manufacturing companies apply the lean principles, raw material prices still pose a challenge especially for Denver manufacturing industries. Apart from primary feedstock and supply tightness, there are other small factors which massively contribute to the cost of raw material pricing.

Cost of labor

The cost of labor is another critical factor. Work is crucial as it influences the actual production rate. With the expansions of free trade agreements and the urgency of supply chain agility, labor cost is a factor to consider in determining your level of production.  Free trade agreements have allowed for massive savings especially when you meet certain local sourcing minimums. Sometimes finding enough domestic labor to qualify for productivity is the hardest part of achieving this savings, making the prices of material go high.

Additionally, chasing low labor impacts the cost of production when it comes to consumer preferences, supply of raw materials and other considerations such as taxes and import and export duties. A shift in the workforce means a shift in raw material pricing.

When Labor Unions strike, a lot of time is wasted and energy lost, less production and transportation significantly affect the pricing of raw materials. Agreements reached by these unions such as salary increment, benefits, and allowances typically affect the pricing. Labor is thus a backbone of any thriving manufacturing company.

 The dollar

A vast majority of raw materials use the dollar as their pricing mechanism for global trade since the US is regarded as the most stable economy worldwide. When the dollar rises, it means that most materials will become more expensive in other currencies.

There is always an inverse relationship between commodity prices and the value of the dollar. Since the dollar strengthened in 2014 to 2016, many commodities have become very expensive, and since then this trend has been witnessed up to now. This is because the dollar tends to be the most stable foreign exchange currency.

When it comes to international trade for raw materials, the dollar seems to be the ideal means of exchange. Another reason for the enormous influence of the dollar is that most raw materials such as oil and gas trade all over the world.

Climate change

Raw materials are needed every day in the daily activities of a factory or industry to push production. Even with the current technology today a lot of raw materials cannot be recycled or reused. This has a tremendous fundamental effect on the availability of raw materials.  However, climate change influences the ease of transportation of these materials to the required destination.  Natural disasters such as the Hurricane Harvey, floods and snow significantly affect transport.

When a place is affected by climate, it is difficult to get materials to their required destination and thus the little that is there means increasing the prices. It is often believed where there is lack of enough supply; the prices automatically go high.

Manufacturing is made difficult in this situation, and the cost of productivity goes high which eventually leads to increased pricing of raw materials. Climate greatly affects the efficiency of labor.

Raw materials prices back in 2017

Raw materials have seen severe price inflation in 2017 due to a variety of factors such as the strong number of markets. The overall price increased between 1 to 4 percent in sales. This significant increase was channeled by competition, high demand and various new markets in the manufacturing industries. As witnessed in this first half of the year, the prices are expected to go higher or remain constant.

Transportation

Every manufacturing industry requires efficient as well as cheap means of transport for both raw materials from the from the factory to the manufacturing industry and finished products from the original equipment manufacturer to the market.

The location of the machine shop should be strategic to ease transportation and for cheaper and adequate transport facilities at a more reasonable rate. If the industry is located at a place where transport would be difficult, the only alternative would be to hike the prices of the raw materials to balance the two rates.

The location of the manufacturing industry.

The location of the industry plays a significant role in the prices of raw materials. If the factory is located at a place where the supply of power, transport, and cost of labor is either unavailable or too expensive, the prices of raw materials in that particular area would most likely be high. Every industry requires fuel to run the machines. Alternative means of power such as hydroelectric, geothermal or coal may significantly affect the prices of raw material. Additionally, the closer you are to the market the easier it is to transport and yield any reasonable profit.

Supply and demand

The demand and supply are the key top drivers when discussing the cost of raw materials.  It is a fundamental economic principle–the more an item is on demanded in any market, the costlier it becomes. If you are producing a product that requires diamond, your product will most likely cost less to manufacture. However, if many people are looking for the diamond, then the material will cost you a dime.

Unpredictable market

The world is a complicated place where things can change any time. Economic or political instability cause speculations which widely affects currency evaluation or other countries failure to contribute or invest in that particular country. Such actions can affect the pricing of raw materials, labor, and taxes.