Tag : lean manufacturing

cnc milling machine - spindle with cutter, flying metal splinter

What geographical areas in the US have the biggest increase in manufacturing?

In the US, the auto industry is currently experiencing a resurgence with the introduction of CNC manufacturing and under the backing of rising consumer confidence, low-interest rates, and the need to replace older cars.
As CNC automation leads the way in spurring industrialization in the U.S., several regions are seen as major players in manufacturing, in this huge economy.

Michigan

During the recession, this area lost most of its manufacturing jobs, but it has since been able to recover 40% of these. It is currently leading in the generation of new manufacturing jobs. America has 70 metropolitan areas for manufacturing employment growth with Detroit-Dearborn-Livonia metropolitan area taking the top spot.
So far, this territory has created more than 89,300 jobs, and this has reversed the overall decline in employment, which is partly attributed to the advent of CNC machining. Detroit is in second place after Silicon Valley in the concentration of engineers, and there are many skilled workers here. The implication is that manufacturing in the USA is well endowed with a knowledgeable workforce.
Warren-Troy-Farmington and Grand Rapids-Wyoming are other areas within Detroit playing a significant role in the growth of the manufacturing sector.

Toledo, Ohio

Among the mid-sized cities in the U.S. Toledo is leading in industrial employment and is located 60 miles from Detroit.

Nashville-Davidson-Murfreesboro, Tennessee

The Southeastern region is another US manufacturing hotspot, as a result of several establishments by major investors from Japan and Germany among others. Within Central Tennessee, small domestic parts companies continue to thrive thanks to the presence of Bridgestone and Nissan manufacturing plants. This is where you find Nissan’s U.S. headquarters since its relocation from Southern California.

Louisville, Kentucky

The region is supporting major domestic auto makers such as Ford which employs more than 14,000 workers, making it one of the largest MSAs. The area leads the park as one with the highest number of employees in “advanced industries,” which are technically oriented parts of the factory economy and tend to pay workers better.

Savannah, Georgia, Colombia, South Carolina., and Charleston, South Carolina

In second position among mid-sized industrial hubs is Savannah, Ga., which acts as a major center for German car companies. On the other hand, expansion of aerospace suppliers and Boeing in Charleston, S.C., places the area among leaders in manufacturing in the United States. The revolution of industrialization in each of these locations did not happen until recently when the growth of workforces is being experienced.

Cape Coral-Ft Meyers, Florida, Naples-Immokalee-Marco Island, and Sebastian-Vero-Beach, Florida

 are also viewed as southern stars and outperformers in the mid-size industrial regions category.

Oklahoma City and Houston

These areas are home to the country’s oil exploration and drilling companies. What makes them top the list of MSAs is that petrochemical and refining industries in these regions have realized an enormous boon. Falling oil prices have caused organizations engaging in exploration activities to rein in their budgets, but that has not stopped Houston from ranking third, among those with the largest concentration of manufacturing jobs.
More companies are shifting to smaller cities within America, and though factory jobs may not be the central force of the economy, their impact is being felt by both small and huge economies.

engineering schools

What are the Highest Ranked Mechanical Engineering Schools in the U.S.?

Though it’s a broad field of engineering, mechanical engineers are generally tasked with the design, construction and testing of everything from thermal sensors to engines to heavy-duty equipment and machinery. But before mechanical engineers can enter the workforce and contribute to the revitalization of U.S. manufacturing, it’s first essential for them to acquire the professional skills and knowledge required by employers. By earning a degree from one of the nation’s prestigious mechanical engineering schools or U.S. manufacturing schools, students will have the necessary know-how on essential skills like CNC manufacturing, CNC automation and CNC machining to propel them to success in the workforce. With that said, here’s a look at the highest ranking mechanical engineering schools in the U.S.

Top 5 Highest Ranking Engineering Schools in the U.S.

  1. Massachusetts Institute of Technology (MIT): Engineering education is somewhat synonymous with MIT. And when it comes to mechanical engineering, the school is the top ranked, according to a report from College Factual, which lists it No. 1 out of 270 colleges with such programs. In fact, at MIT, nearly 15 percent of all undergrads are working toward a mechanical engineering (ME) degree. But first you have to get in – and getting into MIT is highly competitive. According to U.S. News, only about 8 percent of all applicants are admitted.
  2. Georgia Institute of Technology: College Factual slots the Georgia Institute of Technology, or GIT, as No. 2 on its list of schools with the best ME programs in the country. Like MIT, about 15 percent of all undergraduate students enroll at GIT to pursue an ME degree.
  3. Stevens Institute of Technology: Located in the Hoboken, New Jersey, area, the school doesn’t just pride itself on having one of the safest campuses in the country, but with producing some of the best ME graduates in more of an intimate setting than the top two school on this list. For instance, in 2016, only about 150 students graduated with a degree in the program.
  4. California Institute of Technology: One of the neat things about those who graduate with an ME degree from the California Institute of Technology is that they typically see a 12.6 percent average earnings increase compared to other ME graduates. Oh, and you can’t beat the Pasadena, California, location of the school, making for great year-round weather. Another great thing about the California Institute of Technology is its extremely favorable 3:1 student-faculty ratio.
  5. Stanford: Stanford University rounds out our top 5 mechanical engineering schools list, as it offers both undergraduate and advanced degrees in the field of study. Stanford, an Ivy League school, also happens to be among the most prestigious colleges in the nation, coming in at No. 7 out of a possible 1,383 universities, per College Factual. It’s also the best university in the state of California.

Though we’ve detailed the top 5 mechanical engineering schools above, there are several more worth mentioning. Just think of these as our honorable mentions, a list that includes Kettering University (Flint, Michigan), the University of Michigan (Ann Arbor, Michigan), Rensselaer Polytechnic Institute (Troy, New York) and Carnegie Mellon University (Pittsburgh, Pennsylvania).

collegemachiningclass

Why community colleges are now adding machining classes to their curriculum

There are plenty of reasons why students would choose attending a community college rather than choosing the traditional four year college experience. One of the top reasons why many people prefer community college is the fact that it is more affordable than university education. Academic flexibility is the other major reason why people would choose attending a community college.

Manufacturing industry has been evolving quite rapidly the past few years. This can be attributed to the fact that technology is ever changing. The traditional lessons at the community college where students are taught how to handle tools, no longer cut it in the industry. It is for this reason that many community colleges have added machining classes to their curriculum.

CNC skills are in demand
One of the main reasons for adding machining classes is the high demand of CNC skills in the market. By using CNC, a machine is operated by an accredited operator and this increases productivity and reduces human error and the demand in CNC skills. To give their students a chance to get a good job after graduating from community colleges they must instill the relevant skills required in the industry. With a CNC programming course where the students divide their time between lectures and working in the labs they get to learn how to program as well as use different CNC machines.

Seize opportunities in manufacturing industries
CNC is the basis on manufacturing and there are plenty of jobs available in different industries such as machinery, aerospace and nuclear among others. With CNC automation training, students increase their chances of landing a job. Not only do they increase their chances of landing a job but they also receive a higher salary. It is imperative for the colleges to offer CNC courses to students so they can seize the many opportunities.

CNC machine training equips students with the right skills to start off their career on the right foot. Giving them the skills to take up ready employment and set for great work. A career in CNC machining is not only satisfying but also challenging. Entry level wages for a certified CNC programmer are higher than other entry level jobs in other industries.

With the proper programing and operating machine courses, students are equipped with skills to work in different positions. In most community colleges, their curriculum now covers the basic course and also advanced courses in CNC machine shops. In the basic classes, students learn how to handle routine maintenance, translating specifications for quality manufacturing of products as well as installation of devices. In the advanced classes they handle more sophisticated tasks such as turning grooving, facing among others. The advanced courses ensure that the operator is proficient and can handle any machine.

As the manufacturing continues to be shaped by new technologies, there is a high demand for well-trained machinist in the industry. To fill this gap, community colleges have introduced machining classes equipping students with the skills they need to get started in their different fields.

cncskilledmachinists

How can manufacturing employers find qualified machinists?

It is a common problem: there are jobs available for skilled workers in the manufacturing field, but there aren’t enough skilled workers to fill the jobs. When you hear reports about unemployment and jobs that are available in different fields, there is often a large discrepancy between the experience of those who are seeking employment, and the experience of employers who are seeking skilled employees.  If there are so many people who are looking for work, then it ought to be easy to find someone who can fill your vacancy, right? Unfortunately, this isn’t always the case.

In fact, in a survey of U.S manufacturing executives across a variety of different fields, including automotive, consumer goods, industrial parts, high-tech industries and electronics, it was found that finding qualified and skilled workers ranks as the number one or two issue facing manufacturing corporations today.

Why Skilled Labor Matters

The bottom line is that quality manufacturing can only happen when you have qualified workers. Unfortunately, the most difficult jobs for manufacturers to fill are the ones that are most necessary. CNC machine shops, CNC production, and CNC automation are all dependent on skilled labor. As a manufacturing employer, if you don’t know where to recruit skilled labor, then you may be faced with an issue of not being able to fully staff your manufacturing operation.

Old-fashioned methods of spreading news about a job vacancy doesn’t work anymore. You can’t rely on word of mouth or a newspaper post to bring you the candidates that you want. If you want the best people for the job, then you need to advertise the job where the best people are already looking. This means taking advantage of the internet, but more specifically than that, this means developing an online hiring strategy.

Here are a few tips to help you find the right candidates for your position:

  • Advertise on employment websites. Pushing your vacancy to the top of the list via a sponsored advertisement can dramatically increase your applicant pool.
  • Be specific about the requirements. Don’t be vague when posting your job requirements. Let the applicants know what you are looking for, this way your applicant pool is full of qualified candidates who you may want to consider.
  • Utilize a social network. Over 80% of adults use social media, so it makes sense to reach out to your potential applicants where they already are. You don’t want to directly poach employees from a competitor, but by letting more people know about your vacancy you may encourage someone to apply who hadn’t thought about leaving their current job.
  • Work with local schools. By partnering with a local school, you can ensure that students are gaining the skills that you are looking for, and then you can create a candidate pool of fresh graduates who are already trained in your areas of need. Schools are often interested in working with potential employers, as it encourages students to enroll if they know there are job opportunities at the other end.

If you want skilled workers, you need to put your job advertisement out there where the skilled workers are going to see it. Finding the right candidates can reduce your training costs significantly, helping you to focus more on production and sales, which is what is going to help your business grow.

renewable_energy_manufacturing

What Impact Are Renewable Energy Sources Having on Manufacturing?

Manufacturers around the world are progressively increasing their utilization capacities of renewable energy to improve their competitive advantage. Industries use process heating systems to create finished products from raw materials. However, they need to efficiently use this power to reduce greenhouse gases and reduce the cost of production. It is alarming to know that the energy-intensive sector utilizes up to 75% of the world’s energy but only amount to 5% of all existing manufacturing plants. Renewable energy sources such as solar, wind, biomass, tides, and geothermal offer an effective solution. However, these sources have both positive and negative impacts on the manufacturing sector.
Diversification of Manufacturing Energy Sources
Manufacturers are now employing renewable alternative sources of energy to increase production and reduce energy consumption. Most industries are now using a mix of some renewable energy sources such as geothermal, solar, and wind power. As a result, they can reduce the cost of production and facilitate innovation and competitiveness. Similarly, the climatic effects of manufacturing are reduced significantly.
Development of Efficient Manufacturing Facilities
Most plants utilizing renewable energy sources have shifted their agendas to a more sustainable energy future. This future includes energy efficient buildings that are made from resilient materials able to withstand harsh climatic conditions. These buildings come with power systems that help in optimizing energy and reduce overall loss of energy. Efficiency in manufacturing has also allowed for CNC automation in industries. CNC manufacturing uses 3D movements to cut into any material. Once the commands are set, this automated machine significantly saves on numerous man-hours that would otherwise be utilized in performing these tasks. The time-saving aspect improves efficiency in the long run.
Less Maintenance Cost
Facilities using renewable energy pay less cost for maintenance than those using non-renewable sources such as traditional generators. These energy efficient facilities incur less operation cost since operational fuel is derived from natural sources.
Reduced Manufacturing Costs
With the seemingly unbearable rise of energy costs, most manufacturing industries have had to explore different sources of clean energy. These clean energy sources are attractive in the production value chain as they cut extra costs. High energy costs are unsustainable for businesses which have to compete with smuggled and imported goods from other countries. Again, clean energy sources increase their competitiveness in the markets.
High Initial Costs
Perhaps the main disadvantage of renewable energies is the high initial costs. For instance, setting up wind power plant is significantly costly. Some manufacturers cannot afford this exorbitant cost. For the determined ones, they have gone ahead to seek grants and investors who can aid the process of moving to a sustainable future. Nevertheless, these costs are sometimes passed to finished products hence raising their prices.
Although the initial costs for renewable energy materials and plants are relatively high, it is economical and beneficial in the long run. Not only does it cut down unnecessary wastages and costs but also creates efficiency in the process. Renewable energy sources are therefore improving manufacturers’ ability to produce more to satisfy the market demands.

Contact Tag Team Manufacturing today. 303-841-5697.

oemmanufacturing

What OEM expectations from vendors have changed in the past 5 years?

As competition increases in machining across the world, it is essential to pay a great deal of attention to OEM standards – both minimum regulations and market standards. Over the past five years, OEM expectations from vendors have changed quite dramatically. Here are just a few of the modifications that you should keep in mind when you are assessing your quality control variables.

Quality Assurance

Led by the luxury automobile industry, the proliferation of precision automation manufacturing has created a higher standard for quality in OEM parts in many industries. Deliverables are now expected to maintain an extremely high rate of integration with factory parts, and OEM manufacturers are always competing to lower the error rate in batch deliveries.

Most quality assurance errors occur in high-volume production lines; however, as automation takes over for other forms of machining and general manufacturing, you can expect the QA standard to move up for bulk orders as well. In heavily regulated industries such as medicine and the automotive industry, vendors are becoming hardline about remaining in compliance with their various industry standards. Before choosing an OEM company within these industries, it is recommended to fit that company for an understanding of regulatory policy.

Continuous Improvement

Chief among new expectations from vendors is a dedication to continuous improvement. Fully accessible big data is now the norm for even the smallest startups in all major industries. It is a simple thing to quickly survey vendors on their opinions and quantifiable problems with a delivery. OEM companies now also have the luxury of surveying vendors ahead of time to take the temperature of market conditions and new product iterations.

Savvy OEM partners are gearing up for production runs on new product iterations years in advance, sometimes concurrently with the original manufacturer. When two sets of eyes are sharply focused on the market under the banner of continuous improvement, the result is usually much better for the end client.

High Volume Production

Being able to handle high volume production while maintaining a time to market and QA standard that is competitive in an industry is a feat not to be underestimated. When volume ramps up, small problems quickly become big problems. Close interdepartmental cooperation is necessary to ensure that a product does not veer off course before production takes its course.

Design Capabilities

More than ever, OEM partners need to have fit-for-purpose design development capabilities. The tenants of precise QA and continuous improvement can be quite a shock to a traditional production system. It is not enough to locate problems more quickly; the production capabilities of a company must be robust and flexible enough to handle any changes that need to be made on the fly.

The total capabilities of an OEM company become even more prevalent during high volume seasonal orders that require a high degree of precision. Vendors are being held to a just-in-time standard more often than ever, and they must demand it of their partner companies as well.

usamanufacturing

Why Manufacture Your Products in the USA vs. Overseas?

You’ve got products to be made. But where? Should the manufacturing be done overseas, from inexpensive factory sources? Or in the United States, where your costs might be higher and your profit margins squeezed? This is usually how the choice is presented.

In fact, both time and money factors very often point to U.S. manufacturing having the edge in efficiency.

Maintaining Local Accessibility

Doing business with a U.S. manufacturer means your product can be available quickly, by domestic shipping. You’ll be able to keep in constant contact with the manufacturing company.

You’ll have the option of working with its specialists from start to finish with considerable ease.

For example, you can have quick access to manufacturers’ samples of a product line ahead of a full order.

Indicators for Future U.S. Manufacturing Growth

There might be other factors in a decision to go with a U.S. manufacturer. Much more than a wage-per-hour figure is in play.

Supporting U.S. manufacturing gives you the power to support the future growth of the sector, and its solid role in a strong economy. It is an investment in the future of U.S. workers and job security overall.

Under the Trans-Pacific Partnership, the North American Free Trade Agreement, and other international trade agreements, the United States has suffered a job drain, and the movement of factory trade to foreign locations. At some point, truth be told, U.S. policy changed. It gave up on promoting economic growth from within. It began to rely, and has increasingly relied, on overseas manufacturing.

The public mood may be swaying the Trump Administration to revamp key aspects of international trade. We are optimistic. In our view, there has never been a better time to invest in the future of U.S. manufacturing. Instead of offshoring, the emphasis will be on reshoring.

To that end, President Trump has expressed a commitment to have the U.S. Commerce Department identify trade agreement infractions, by any country, that have harmed U.S. workers. Accordingly, all relevant agencies should use every U.S. and international legal means to end the abuses.

Investing in Communities and Work Environments

Now, let’s return to what we as ordinary people can do to support U.S. industry’s future growth. This involves putting our money where our mouths are—that is, actually relying on U.S. manufacturing for the production of goods. This brings funds into the businesses that can hire local personnel and invest in communities.

Should you commit to working with U.S.-based manufacturing, let your clients know in turn. Be sure they’re aware that part of the cost they’re paying is an investment in the sector.

Tag Team Manufacturing is a U.S.-based company fully dedicated to the economic success of our Denver community. We believe in providing a work environment where machinists are rewarded and retained. We trust our staff to suggest and implement improvements and supply the highest quality parts for our customers.

Call Tag Team Manufacturing today to plan your next manufacturing project: 303.841.5697.

manufacturing_technology

New Manufacturing Technology Means Greater Value for Customers

The Factory of the Future, as it has come to be called, is all about lean manufacturing. One of the most important components of lean manufacturing is incorporating the latest and best technology, including machining tools and robotic manufacturing.

At the moment, probably in part because they’re leery of another economic downturn, U.S. manufacturers have been slow to embrace many of the improvements now available. This is a mistake because these advances—and many more that are just down the road—make for faster, more durable, more precise and far more productive tools. At Tag Team Manufacturing, we believe these factors together translate into greater customer satisfaction.

Taking Advantage of Today’s New Tools

Incorporating faster, longer-lasting tools doesn’t have to be prohibitively expensive. So the cost of doing business doesn’t have to go up. In fact, the new technology can increase both productivity and quality, giving customers more for their money.

How does this work? The new technology can be implemented easily and inexpensively. Programming manufacturing machinery is simplified, resulting in:

• Reduced production times and greater production accuracy

• Reduced cross-training of operators and programmers

• Greater flexibility in operations, so one piece of equipment can perform a variety of functions

All these advantages reduce our costs and, consequently, costs to our customers without in any way compromising quality. This combination of lower cost and higher quality results in greater value.

The technological advances affect just about every aspect of the manufacturing process. They improve every step, from product design through production and even packaging. Each component of the process, including human and machine, is able to communicate more quickly and more accurately, creating an integration that greatly increases coordination and efficiency.

We at Tag Team Manufacturing look every day for ways to improve our lean manufacturing processes and so move closer to the Factory of the Future. We can see ahead to innovations that are on the horizon. What does the future look like?

The Tools of Tomorrow

What’s ahead in manufacturing tools looks great for both manufacturers like us and our customers. Our challenge is to meet the demand for value from our customers. This challenge will be met with:

• Machining that delivers ever more precisely and efficiently made products
• Software capable of increasingly sophisticated operations
• Shorter production time

So we’re looking at software and hardware on the road to greater and greater value. The progression includes further development of things like:

Source ( characters / words)

NTN Technical Review No. 74 (2006) http://advancedmanufacturing.org/advances-cnc-technology http://www.manufacturing.net/article/2012/02/10-trends-manufacturing-technologies http://www.industryweek.com/manufacturing-day/fast-forward-factory-future?page=1

There were no Copyscape matches found.

• Multifunctional machining tools that increase accuracy and reduce machining time while, at the same time, being able to produce products with more complicated shapes

• Control hardware and software that costs less but offers “intelligent” functions that turn information into more efficient and precise production

Not all advances in machining technology apply to the work Tag Team Manufacturing does. But we’re keeping our eye on every improvement to make sure we deliver the best value to our customers.

cncautomationindustry

Superior Customer Service in the Manufacturing Industry can be the Difference in Winning Work

Manufacturers may work with machines, but they are working for people, and people like knowing that they are working with someone who demonstrates a genuine concern for their best interests. In many cases, this quality is more apt to win over a potential client than anything else a manufacturing company has to offer.

Clients Remember Superior Customer Service

Superior Customer service is a good way to win over new clients, but it’s an excellent way to win repeat work from existing clients. As a general rule, clients tend to remember instances of excellent customer service for a long time, and they will reward it with loyalty and repeat work. In contrast, clients remember instances of poor customer service as well and are very unlikely to offer repeat work to a manufacturing company that demonstrates poor customer service even if they were happy with the products they received.

Customer Service is Critical to Word-of-Mouth Advertising

Good or bad, people tend to talk about their experiences with a company’s customer service, often much more so than they tend to talk about any other aspect of their experience with a particular company. With this being the case, great customer service can lead to valuable word-of-mouth marketing while poor customer service can be a serious blow to a company’s reputation. In a digital world where people are constantly connected and able to communicate to larger audiences than at any other point in history, word-of-mouth marketing ad reputation management are more important than ever before, and customer service is key to maintaining these things.

Putting Superior Customer Service to Work for You

There are a lot of aspects that go into making a manufacturing company successful, but customer service is certainly one of them. At our Denver manufacturing operation, we recognize the undeniable value of superior customer service and always strive to provide an experience that leaves our clients completely satisfied and eager to work with us again. In addition to promptly addressing any questions or comments a client may have, we believe that superior customer service entails protecting all of a client’s proprietary documents and intellectual property with the best possible security, making ourselves available at all times, and always striving to deliver high quality parts on time and at the lowest cost in the industry.

If you would like Tag Team Manufacturing to put these qualities to work for your business, let us know how we can help you today by contacting us at 303-841-5697.

highschool_shopclasses

Why Consider Adding Shop Classes Back into High Schools?

Lots of folks have different opinions about the nature of a quality education. For instance, some people narrowly define their expectations for high school students when they design academic standards and programs. Though new programs get justified by claiming they help make graduates employable, they may only concentrate on building a tight set of academic skills that are needed to get accepted to a four-year college.

While everybody values this sort of academic readiness, it’s also important to make certain that many students have skills and experiences that will help them find employment right after high school. Every student won’t choose college. Even many of those who do pursue higher education can benefit from more hands-on training and experiences during their high school years.

Why Reintroduce on Shop Classes in High School?

The American workplace needs skilled workers with vocational training as much as it needs students who are prepared for college or graduate school. In fact, it’s not impossible to argue that traditional classes like home economics and shop provide useful educational opportunities for all kinds of students. However, the sensible path to grooming the next generation of people who are competent inside and outside of their homes may not offer a strong enough defense when public school budgets are tight. Consider some ways that that shop classes can and have been modernized to better suit today’s students.

Modernizing Shop Classes for the 21st Century

Do high school students need to learn traditional skills that shop classes taught? The argument could go either way. In any case, these classes could be modernized to also introduce students to modern manufacturing methods that can serve them well if they end up working in a shop floor or in the engineer’s office. A few years ago, Time Magazine reported that there were almost six million people between 16 and 24 who did not work or attend school. At the same time, companies were begging for skilled labor to employ and advance.

One large problem is the gap between the things that high school students learn and what these companies seek. Manufacturers, for instance, don’t necessarily need to recruit people with two- or four-year degrees. However, they do want to find recruits who have demonstrated some aptitude in their industry. At the very least, these companies need eager recruits that have had enough exposure to know that it’s the type of job they would like to do.

The Time Magazine article mentioned a school that transformed an almost totally unused old shop room into a modern vocational setting. High school students could still learn how to cut vinyl and saw wood, but they also got to experiment with robotics, CNC automation, 3D printers, and other electronics. Not only did these modernized shop classes attract students who wanted vocational shop training, they also became popular with students who had seats in honors math and science classes. In this school, shop classes became popular and valuable places to learn again.

Tag Team Manufacturing is Here for Tomorrows’ Students

Tag Team Manufacturing specializes in CNC manufacturing and automation. As a growing company, they have room for tomorrows’ high school, vocational school, and college graduates. To learn more about how Tag Team Manufacturing values clients and employees, contact them today with your questions.