Tag : cnc machine shops

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What are the Skills and Qualities Required to be Successful Machinists?

People tend to misunderstand what a machinist is and the skills they possess. Given that it takes at least seven (or more) years of technical tool and advanced manufacturing to become a certified machinist, summing up the qualities and skills required for the occupation can be difficult to explain in a simple sentence. So to give context brief to the occupation, a machinist is a person who performs techniques and operations without assistance in all facets of advanced machining techniques and operations. Much of their knowledge is gained through apprenticeship, which requires 576 hours of educational training and 8,000 hours of work learning all aspects of manual machining.

A Machinist’s Skill & Quality Set

Many individuals view machinists as people who operate by hardware and produce/cut materials into what is intended. However, this isn’t always the case as many industries utilizing Computer Numerically Controlled (CNC) machines. Some of the skill sets required for effective machinists are:

  • They must have the tolerance to gather and produce engineering parts that have been created from a wide range of materials. In addition to this, they should be able to work within size distinctions that are oftentimes only a hundredth of a single millimeter.
  • They must be proficient when handling the latest and current tools at their disposal, whether it be machine tools or measuring and hand paraphernalia. Machinists must also have experience and knowledge about laser cutting, screw machining, stamping, machine maintenance, machine building, machining, metalforming, and other techinical skills required for production.

When it comes to CNC machines, they are milling machines that are automated digitally. The main reason for CNC machine popularity is due to the fact that they reduce manpower, reduce time , and increase the quality of the product being produced. However, these machines do require machinist oversight in the event of failure. For example:

  • A CNC machinist should be able to identify and interpret the 2D engineering blueprints/illustrations of the engineering machines or components. In addition to this, the CNC machinist must economically complete and plan the manufacturing of all components when utilizing the available equipment and time.

Aside from the technical aspects of the machine, the machinist must also know how to formulate procedures, set priorities, set schedules, and create a 3D image of the product mentally before it is created. This is a common quality found in expert machinists. Other important qualities include:

  • Paying careful attention to errors found in current manufactured equipment or components. If faults or errors are found, the machinist must correct them so the equipment or components can be used properly.
  • Maintaining a high level of craftsmanship. This is the most important quality a machinist can possess. They should have no problem finding safe, effective, and economical ways to improve productivity within a company or production.

Contact tagteammfg.com today by visiting the contact page or calling 303.841.5697.

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New Manufacturing Technology Means Greater Value for Customers

The Factory of the Future, as it has come to be called, is all about lean manufacturing. One of the most important components of lean manufacturing is incorporating the latest and best technology, including machining tools and robotic manufacturing.

At the moment, probably in part because they’re leery of another economic downturn, U.S. manufacturers have been slow to embrace many of the improvements now available. This is a mistake because these advances—and many more that are just down the road—make for faster, more durable, more precise and far more productive tools. At Tag Team Manufacturing, we believe these factors together translate into greater customer satisfaction.

Taking Advantage of Today’s New Tools

Incorporating faster, longer-lasting tools doesn’t have to be prohibitively expensive. So the cost of doing business doesn’t have to go up. In fact, the new technology can increase both productivity and quality, giving customers more for their money.

How does this work? The new technology can be implemented easily and inexpensively. Programming manufacturing machinery is simplified, resulting in:

• Reduced production times and greater production accuracy

• Reduced cross-training of operators and programmers

• Greater flexibility in operations, so one piece of equipment can perform a variety of functions

All these advantages reduce our costs and, consequently, costs to our customers without in any way compromising quality. This combination of lower cost and higher quality results in greater value.

The technological advances affect just about every aspect of the manufacturing process. They improve every step, from product design through production and even packaging. Each component of the process, including human and machine, is able to communicate more quickly and more accurately, creating an integration that greatly increases coordination and efficiency.

We at Tag Team Manufacturing look every day for ways to improve our lean manufacturing processes and so move closer to the Factory of the Future. We can see ahead to innovations that are on the horizon. What does the future look like?

The Tools of Tomorrow

What’s ahead in manufacturing tools looks great for both manufacturers like us and our customers. Our challenge is to meet the demand for value from our customers. This challenge will be met with:

• Machining that delivers ever more precisely and efficiently made products
• Software capable of increasingly sophisticated operations
• Shorter production time

So we’re looking at software and hardware on the road to greater and greater value. The progression includes further development of things like:

Source ( characters / words)

NTN Technical Review No. 74 (2006) http://advancedmanufacturing.org/advances-cnc-technology http://www.manufacturing.net/article/2012/02/10-trends-manufacturing-technologies http://www.industryweek.com/manufacturing-day/fast-forward-factory-future?page=1

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• Multifunctional machining tools that increase accuracy and reduce machining time while, at the same time, being able to produce products with more complicated shapes

• Control hardware and software that costs less but offers “intelligent” functions that turn information into more efficient and precise production

Not all advances in machining technology apply to the work Tag Team Manufacturing does. But we’re keeping our eye on every improvement to make sure we deliver the best value to our customers.

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Why Consider Adding Shop Classes Back into High Schools?

Lots of folks have different opinions about the nature of a quality education. For instance, some people narrowly define their expectations for high school students when they design academic standards and programs. Though new programs get justified by claiming they help make graduates employable, they may only concentrate on building a tight set of academic skills that are needed to get accepted to a four-year college.

While everybody values this sort of academic readiness, it’s also important to make certain that many students have skills and experiences that will help them find employment right after high school. Every student won’t choose college. Even many of those who do pursue higher education can benefit from more hands-on training and experiences during their high school years.

Why Reintroduce on Shop Classes in High School?

The American workplace needs skilled workers with vocational training as much as it needs students who are prepared for college or graduate school. In fact, it’s not impossible to argue that traditional classes like home economics and shop provide useful educational opportunities for all kinds of students. However, the sensible path to grooming the next generation of people who are competent inside and outside of their homes may not offer a strong enough defense when public school budgets are tight. Consider some ways that that shop classes can and have been modernized to better suit today’s students.

Modernizing Shop Classes for the 21st Century

Do high school students need to learn traditional skills that shop classes taught? The argument could go either way. In any case, these classes could be modernized to also introduce students to modern manufacturing methods that can serve them well if they end up working in a shop floor or in the engineer’s office. A few years ago, Time Magazine reported that there were almost six million people between 16 and 24 who did not work or attend school. At the same time, companies were begging for skilled labor to employ and advance.

One large problem is the gap between the things that high school students learn and what these companies seek. Manufacturers, for instance, don’t necessarily need to recruit people with two- or four-year degrees. However, they do want to find recruits who have demonstrated some aptitude in their industry. At the very least, these companies need eager recruits that have had enough exposure to know that it’s the type of job they would like to do.

The Time Magazine article mentioned a school that transformed an almost totally unused old shop room into a modern vocational setting. High school students could still learn how to cut vinyl and saw wood, but they also got to experiment with robotics, CNC automation, 3D printers, and other electronics. Not only did these modernized shop classes attract students who wanted vocational shop training, they also became popular with students who had seats in honors math and science classes. In this school, shop classes became popular and valuable places to learn again.

Tag Team Manufacturing is Here for Tomorrows’ Students

Tag Team Manufacturing specializes in CNC manufacturing and automation. As a growing company, they have room for tomorrows’ high school, vocational school, and college graduates. To learn more about how Tag Team Manufacturing values clients and employees, contact them today with your questions.

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What OEM’s should know about Quality CNC Machining

Quality Machining Denver

Your quality manufacturing customers depends on you for quality.  In today’s competitive manufacturing environment, there is very little room for error.  You certainly have choices when choosing a CNC machining shop. Because your customers demand quality, precision and timely delivery, you need to select the best CNC manufacturing and CNC production OEM partner available in the Denver area.

OEM Manufacturing Support

That is exactly why we are in business; to help you meet your commitments to deliver on time, within budget and with absolute precision.  We take our role as your OEM partner very seriously. We’ve been in business for over 30 years and we understand the CNC manufacturing environment and quality machining Denver better than anyone else in the area.

As you well know, CNC Manufacturing, or Computer Numerical Control, Manufacturing involves operating lathes, mills, drills, and other devices from a computer. That is the world we live in, every day.  We are committed to your success.

OEM Partner

Here are some of the things you need to know when selecting your CNC quality machining Denver OEM partner:

  • Commitment to Excellence – How long has your potential OEM Partner been in business and what is their commitment to excellence? Do they have a proven track record when it comes to delivering high quality solutions on time and within budget?
  • Ability to Handle High Volume Production – Can your CNC manufacturing partner handle high volume production? Can they quickly ramp with you from prototype to production and are they available to quickly trouble shoot issues?
  • Staffing – Who are the people behind the solutions? Do they have proven expertise  and demonstrated experience in delivering quality machining Denver solutions. Do they have the depth to support your efforts when working with both small and large customers?
  • ISO 9001 Compliant – Tag Team Manufacturing’s Quality Management System follows ISO 9001 guidelines and is fully quality compliant. We deliver quality product every time, on time and within budget. We use electronic billboards to communicate with our staff to deliver consistent results with minimal scrap and on time delivery.
  • Quality Management Program – Tag Team’s quality management program helps meet Customer, Statutory and Regulatory requirements, ensures consistency of product and adheres to specifically designed processes and procedures that are well controlled and easily repeatable.
  • Continual Improvement – We work closely with our customers and often with their customers to gain efficiencies in operating cost with less scrap while avoiding non- conforming product and delivering ultimate customer satisfaction.
  • Customer Service – service in the manufacturing industry is vital to your success and ours. We continually train our staff to have a sense of urgency and to deal with potential issues quickly and efficiently.

Conclusion

Tag Team Manufacturing is your best choice for a Quality Oriented OEM Partner in Denver. We’ve been providing quality OEM manufacturing support for over 30 years. We built our reputation as an OEM partner, providing CNC production and CNC manufacturing solutions to CNC Machine shops. Contact us today to learn how we can help you meet the demands of your quality manufacturing customers.

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The Role Of CNC Automation In Modern Manufacturing

No business can survive without adopting the most advanced technologies, and in manufacturing, there are few devices more important than CNC machines. CNC, or Computer Numerical Control, manufacturing involves operating lathes, mills, drills, and other devices from a single computer. Manufacturers program the computer with precise instructions for the products they want to make; the machines can then manufacture those products without any additional input. CNC devices dramatically improve efficiency and cost-effectiveness, and have thus become a mainstay of modern manufacturing.

The CNC revolution is only beginning, and with each year manufacturers develop new, more effective ways to use this technology.

Advantages Of CNC Automation

CNC automation has a wide range of benefits for the manufacturing process, including:

    • Consistency– Other than needing occasional downtime for maintenance and repair, CNC machines can perform the same job exactly the same way 24 hours a day, every day of the year.
    • Volume– A CNC machine can produce the same product over and over again, thousands of times. All of the products will be identical to each other, eliminating the chance of mistakes after the programming stage.
    • Intricacy– A CNC machine can follow any programmed instruction down to the most intimate detail. This allows manufacturers to create products with much more precise designs than manual devices or older forms of automation could achieve.
    • Efficiency– The precision of CNC machines also means that they can use every material presented as efficiently as possible, dramatically reducing waste and thus the cost of production.
    • Safety– CNC machines represent complete manufacturing automation; the operator never has to touch the materials being used. As such, it is ideal for manufacturing tasks that involve extreme temperatures, toxic or corrosive materials, or other factors that would place human operators at risk.
    • Speed– CNC devices combine multiple steps in the manufacturing process, dramatically reducing the amount of time it takes to finish production.
    • Simplicity– Whereas other forms of manufacturing automation require skilled operators, a CNC machine requires a relatively low level of skill to use. Under ordinary conditions, a single operator can also supervise multiple machines at the same time, leading to lower labor costs.
    Compared to these advantages, the only significant disadvantage of CNC automation is the high up-front cost. By improving efficiency, reducing waste, and preventing mistakes, CNC machines quickly make up for their initial prices, providing long-term savings for manufacturers in a wide range of industries.

What Comes Next? The Future Of CNC Automation

The CNC revolution is only beginning, and with each year manufacturers develop new, more effective ways to use this technology. At present, experts are focused on ways to integrate CNC machines with with the robots used to move and pack finished goods. Doing so will streamline the manufacturing process, reducing waste and increasing simplicity. A single control panel may one day be enough to direct an entire manufacturing operation.

Another key development is the advent of the CNC 3D printer, which has made this type of manufacturing available to smaller businesses and even individuals. As these devices fall in price and grow in complexity, CNC manufacturing will become increasingly personalized and decentralized.

To learn more about CNC manufacturing, robotics, and other hallmarks of manufacturing automation, contact Tag Team Manufacturing today.