Tag : cnc machine shops

industriallighting

What is the best lighting for the manufacturing environment?

Industries need high quality light to improve productivity and keep the workers safe. Industrial lighting needs to be durable enough to withstand the harsh conditions of industries, such as vibrations, high temperature, corrosive materials, dirt, and high humidity. In addition, industrial lighting should comply with the fire and manufacturing lighting safety requirements and be fit for the purpose for which the lighting is used.

Types of Industrial Lighting

1. High-Intensity Discharge

HID bulbs produce light when an arc passes between cathodes, making metallic additives contained in the pressurized tubes to vaporize. HID lamps are efficient and long lasting. However, they do not produce high quality light. Due to this, they are mostly used for outdoor security and area lighting.

2. High Output Fluorescent

These produce light when electricity passes between cathodes and excites mercury and other gases that produce radiant energy. This energy is then converted to visible light by a phosphor coating. They consume about 20% less energy than incandescent lights and last up to 20 times longer. The main disadvantage is that they contain mercury, and therefore should be disposed properly.

3. LED Lamps

LED lamps are an efficient, but an expensive lighting solution. LED produce very little heat. This means that they are able to convert most of the energy into light.

LED are about 1.5 times more expensive than high output fluorescent. However, studies show that businesses can recover the cost of replacing their lighting with LED in less than 3 years. The other benefit of LED lighting is that they do not contain any mercury, meaning that the company will not have to worry about disposing the lamp.

Since LED is non corrosive, bright, and does not produce a lot of heat, it can be used for many industrial applications like CNC machining and industrial inspection areas that require adequate lighting.

Why LED Is the Best Lighting for the Manufacturing Environment

LED lamps are better than HID lamps, such as high-pressure sodium lamps and metal halide, due to a number of reasons.

These benefits are:

  1. LED lamps are a more efficient lighting option. LED use half the energy that HID bulbs use to deliver the same amount of light. Replacing existing HID lamps with LED can reduce your lighting energy cost by half. This means that the investment in high quality LED bulbs will have a short payback time.
  2. HID have a high maintenance and replacement cost. While LED lights have an average life of 150,000 light hours, HID have a lifespan of only 20,000 hours. This means that your business will incur more costs because HID lights require more frequent replacement.
  3. Metal halides take about 15 minutes to reach full brightness when turned on and need about 20 minutes before they are turned on again once they have been switched off. However, LED get to full brightness as soon as they are turned on, and can be switched on and off at any time.
  4. HID produce a lot of heat. For instance, metal halides produce up to 350F of heat, compared LED that only produces 100 F.
  5. HID are more likely to explode during use. This makes it necessary to invest in bulb enclosure fixtures. They also increase the risk of fires in the factory.
  6. Metal halides contain mercury gas, which is harmful to the environment.
cncskilledmachinists

How can manufacturing employers find qualified machinists?

It is a common problem: there are jobs available for skilled workers in the manufacturing field, but there aren’t enough skilled workers to fill the jobs. When you hear reports about unemployment and jobs that are available in different fields, there is often a large discrepancy between the experience of those who are seeking employment, and the experience of employers who are seeking skilled employees.  If there are so many people who are looking for work, then it ought to be easy to find someone who can fill your vacancy, right? Unfortunately, this isn’t always the case.

In fact, in a survey of U.S manufacturing executives across a variety of different fields, including automotive, consumer goods, industrial parts, high-tech industries and electronics, it was found that finding qualified and skilled workers ranks as the number one or two issue facing manufacturing corporations today.

Why Skilled Labor Matters

The bottom line is that quality manufacturing can only happen when you have qualified workers. Unfortunately, the most difficult jobs for manufacturers to fill are the ones that are most necessary. CNC machine shops, CNC production, and CNC automation are all dependent on skilled labor. As a manufacturing employer, if you don’t know where to recruit skilled labor, then you may be faced with an issue of not being able to fully staff your manufacturing operation.

Old-fashioned methods of spreading news about a job vacancy doesn’t work anymore. You can’t rely on word of mouth or a newspaper post to bring you the candidates that you want. If you want the best people for the job, then you need to advertise the job where the best people are already looking. This means taking advantage of the internet, but more specifically than that, this means developing an online hiring strategy.

Here are a few tips to help you find the right candidates for your position:

  • Advertise on employment websites. Pushing your vacancy to the top of the list via a sponsored advertisement can dramatically increase your applicant pool.
  • Be specific about the requirements. Don’t be vague when posting your job requirements. Let the applicants know what you are looking for, this way your applicant pool is full of qualified candidates who you may want to consider.
  • Utilize a social network. Over 80% of adults use social media, so it makes sense to reach out to your potential applicants where they already are. You don’t want to directly poach employees from a competitor, but by letting more people know about your vacancy you may encourage someone to apply who hadn’t thought about leaving their current job.
  • Work with local schools. By partnering with a local school, you can ensure that students are gaining the skills that you are looking for, and then you can create a candidate pool of fresh graduates who are already trained in your areas of need. Schools are often interested in working with potential employers, as it encourages students to enroll if they know there are job opportunities at the other end.

If you want skilled workers, you need to put your job advertisement out there where the skilled workers are going to see it. Finding the right candidates can reduce your training costs significantly, helping you to focus more on production and sales, which is what is going to help your business grow.

urban manufacturing

Urban Renewal: The Manufacturing Movement From Urban Areas To The Suburbs

Open any newspaper (or rather click into your favorite publication) these days and you’d think the manufacturing industry is dying out. Headline after headline proclaims that manufacturing is a dying beast. Though the face of manufacturing is evolving and changing thanks in part to computer numerical control (CNC) automation of machine tools that have traditionally been managed by hand wheels or levers and more mechanical means of operation.

Though the method has evolved somewhat manufacturing in the United States is still undergoing a renaissance. Yet as the country begins to replace the millions of industrial jobs that were lost in the recession of 2008, it’s growing in part thanks to CNC production and CNC machine shops. These sectors have been crucial in bolstering the local economies of rural and suburban areas, while also reinvigorating the former ghost towns of urban city centers.

Indeed larger, more developed metropolitan areas such as Houston, Seattle, Oklahoma, Nashville, and Salt Lake City are reaping the benefits of industrial manufacturing. Their economies are all supporting higher overall job creation in the manufacturing industry. In some cases, such as Houston, the manufacturing industry is growing by leaps and bounds, exceeding the overall rate of economic growth. They also provide attractive living options and amenities that aren’t as readily available in more rural areas, which helps to drive a potential workforce into the region. There is often a domino effect to manufacturing growth as it often also stimulates positive developments in professional, business, and construction service industries.

Though the growth isn’t confined strictly to vastly populated, cosmopolitan areas. Manufacturing industry growth, aided by CNC production, is also impacting on smaller cities and towns. More mid-sized areas such as Tulsa, Anchorage, Baton Rouge, and Port Arthur and even small towns such as Odessa and Midland, Texas are all experiencing a manufacturing renaissance.

The recovery of the auto industry has played a significant role in bringing jobs and growth to these towns. Both carmakers and their suppliers, especially in the Midwestern and Mid-Southern regions, are bouncing back from the tough recession years. Cities in Michigan, known as car production corridors, are transitioning from hand or machined production methods to more automated, CNC methods which in turn has increased industrial jobs over the past few years. One of the most dominant developed urban areas benefiting from this resurgence is Detroit which has experienced an uptake in manufacturing employment and high-tech growth.

The success of large car manufacturing industries of the larger, more urban cities is trickling down to the small towns that are home to many of their suppliers. Auto suppliers in more suburban areas across the country and benefitting from increased demand for their goods and services from manufacturers in the metro areas.

In other areas, more diverse or specialized manufacturing demands and even business abroad are driving economic growth in development in the industry. From aerospace to automobiles, to fabricated metals, more niche requirements are leading expansion that bolsters smaller cities. Generally, lower energy costs and freer regulations are attracting business to towns that once didn’t have the capacity or infrastructure to handle the demand.

The revolution still hasn’t fully spread across the country, but in examining the positive correlation between both small and large cities and a rejuvenated manufacturing sector, the outlook appears positive to move forward.

Contact Tag Team Manufacturing today. 303-841-5697

cncmachining

What changes have manufacturers of cnc mills and lathes made in the last 5 years?

Computer Numerical Control (CNC) is the automation of machinery such as CNC lathes, screws and drills, which are commonly used in the machining. The above tools are used to cut metallic components to the desired dimension. CNC Milling machinery popularly referred to as machining center has been in existence since the early 1970`s and is currently used in the production of widgets and other tools. Most of the people in the manufacturing domain will have come across these tools since they are widely used in the sector, from small scale ventures to large scale premises. Since the inception of the milling program, there has been a considerable improvement and development on the overall structure and operation of the program.

Below we look at some of the notable changes that manufacturers of CNC mills and lathes made in the last five years.

CNC Turning

Turning is a manufacturing process in which bars of materials (metal, wood, plastic, or stone) are held in a chuck, then rotated, and the cutting screw traverses across two axes of motion to generate precise dimension. Turning can either be done on the interior or exterior side of the material, through a method known as boring. The process can also be used in the production of tubular components to various depths and diameters. Although turning used to be done manually, it`s now more common to see CNC machine shops using automated lathe which is superior to the manual process since it doesn`t need human intervention.

CNC Milling

This new development involves using of commands or G-codes. The alphanumeric codes are then automated into the milling machine with every code carrying a specific role to be executed by the machine. The machine then drills and turn along the axes to model the material depending on the specifics automated on it.

The CNC mills can either be controlled using computerized programs or physical overrides positioned on the face of the mill. Even though the computerized program control is the ideal method of the mill control, using the manual override allows the mill operator to speed up or slow down the milling process when necessary.

CNC Machining

In comparison to the manual machining, CNC Machining has allowed manufacturers to have improved productivity, accuracy, efficiency, and reduced the number of accidents, thanks to the limited/reduced interactions of humans with the machinery. Additionally, the technological advancement has now made it possible for the CNC mill to run unmanned for extended periods. But what is probably exciting about the CNC Machining is that in case the machine develops a problem, the CNC software robotically halts its operations and calls an off-site officer.

With the world consuming millions of products, which are in turn manufactured using billions of components, it`s imperative for the manufacturers to utilize CNC automation.  The CNC mills have taken over where human beings could not match the accuracy, and speed of the automation process. Keep in mind that the process of evolution of the CNC mills is still on as each manufacturer tries to outdo the other.

renewable_energy_manufacturing

What Impact Are Renewable Energy Sources Having on Manufacturing?

Manufacturers around the world are progressively increasing their utilization capacities of renewable energy to improve their competitive advantage. Industries use process heating systems to create finished products from raw materials. However, they need to efficiently use this power to reduce greenhouse gases and reduce the cost of production. It is alarming to know that the energy-intensive sector utilizes up to 75% of the world’s energy but only amount to 5% of all existing manufacturing plants. Renewable energy sources such as solar, wind, biomass, tides, and geothermal offer an effective solution. However, these sources have both positive and negative impacts on the manufacturing sector.
Diversification of Manufacturing Energy Sources
Manufacturers are now employing renewable alternative sources of energy to increase production and reduce energy consumption. Most industries are now using a mix of some renewable energy sources such as geothermal, solar, and wind power. As a result, they can reduce the cost of production and facilitate innovation and competitiveness. Similarly, the climatic effects of manufacturing are reduced significantly.
Development of Efficient Manufacturing Facilities
Most plants utilizing renewable energy sources have shifted their agendas to a more sustainable energy future. This future includes energy efficient buildings that are made from resilient materials able to withstand harsh climatic conditions. These buildings come with power systems that help in optimizing energy and reduce overall loss of energy. Efficiency in manufacturing has also allowed for CNC automation in industries. CNC manufacturing uses 3D movements to cut into any material. Once the commands are set, this automated machine significantly saves on numerous man-hours that would otherwise be utilized in performing these tasks. The time-saving aspect improves efficiency in the long run.
Less Maintenance Cost
Facilities using renewable energy pay less cost for maintenance than those using non-renewable sources such as traditional generators. These energy efficient facilities incur less operation cost since operational fuel is derived from natural sources.
Reduced Manufacturing Costs
With the seemingly unbearable rise of energy costs, most manufacturing industries have had to explore different sources of clean energy. These clean energy sources are attractive in the production value chain as they cut extra costs. High energy costs are unsustainable for businesses which have to compete with smuggled and imported goods from other countries. Again, clean energy sources increase their competitiveness in the markets.
High Initial Costs
Perhaps the main disadvantage of renewable energies is the high initial costs. For instance, setting up wind power plant is significantly costly. Some manufacturers cannot afford this exorbitant cost. For the determined ones, they have gone ahead to seek grants and investors who can aid the process of moving to a sustainable future. Nevertheless, these costs are sometimes passed to finished products hence raising their prices.
Although the initial costs for renewable energy materials and plants are relatively high, it is economical and beneficial in the long run. Not only does it cut down unnecessary wastages and costs but also creates efficiency in the process. Renewable energy sources are therefore improving manufacturers’ ability to produce more to satisfy the market demands.

Contact Tag Team Manufacturing today. 303-841-5697.

oemmanufacturing

What OEM expectations from vendors have changed in the past 5 years?

As competition increases in machining across the world, it is essential to pay a great deal of attention to OEM standards – both minimum regulations and market standards. Over the past five years, OEM expectations from vendors have changed quite dramatically. Here are just a few of the modifications that you should keep in mind when you are assessing your quality control variables.

Quality Assurance

Led by the luxury automobile industry, the proliferation of precision automation manufacturing has created a higher standard for quality in OEM parts in many industries. Deliverables are now expected to maintain an extremely high rate of integration with factory parts, and OEM manufacturers are always competing to lower the error rate in batch deliveries.

Most quality assurance errors occur in high-volume production lines; however, as automation takes over for other forms of machining and general manufacturing, you can expect the QA standard to move up for bulk orders as well. In heavily regulated industries such as medicine and the automotive industry, vendors are becoming hardline about remaining in compliance with their various industry standards. Before choosing an OEM company within these industries, it is recommended to fit that company for an understanding of regulatory policy.

Continuous Improvement

Chief among new expectations from vendors is a dedication to continuous improvement. Fully accessible big data is now the norm for even the smallest startups in all major industries. It is a simple thing to quickly survey vendors on their opinions and quantifiable problems with a delivery. OEM companies now also have the luxury of surveying vendors ahead of time to take the temperature of market conditions and new product iterations.

Savvy OEM partners are gearing up for production runs on new product iterations years in advance, sometimes concurrently with the original manufacturer. When two sets of eyes are sharply focused on the market under the banner of continuous improvement, the result is usually much better for the end client.

High Volume Production

Being able to handle high volume production while maintaining a time to market and QA standard that is competitive in an industry is a feat not to be underestimated. When volume ramps up, small problems quickly become big problems. Close interdepartmental cooperation is necessary to ensure that a product does not veer off course before production takes its course.

Design Capabilities

More than ever, OEM partners need to have fit-for-purpose design development capabilities. The tenants of precise QA and continuous improvement can be quite a shock to a traditional production system. It is not enough to locate problems more quickly; the production capabilities of a company must be robust and flexible enough to handle any changes that need to be made on the fly.

The total capabilities of an OEM company become even more prevalent during high volume seasonal orders that require a high degree of precision. Vendors are being held to a just-in-time standard more often than ever, and they must demand it of their partner companies as well.

Icono tareas colores sombra

What inspection equipment is crucial in manufacturing today

Increasingly complex production processes and ever-accelerating production rates, make the human obsolete for executing the multifarious lightning-fast inspections  necessary to ensure compliance with today’s numerous quality and regulatory requirements. Inspections by human eyes and hands are manufacturing processes of the past. With manual inspection, corrupted products may pass through the entire production process without being discovered until much later. Such a management flaw can put consumers at risk and cause manufacturers enormous recall costs, brand damage, and waste costs.

Automatic inspection processes detect errors at an incomparably higher rate than people can accomplish, bolstering efficiency of production lines. Automated inspections afford reliably repeating inspections. And, they offer precision in capturing performance data, such as rejection rates. These benefits spur quality and conformance improvements that become very significant contributors to customer upgrade and repeat purchase rates, profit margin, and market competitiveness.

Inspections are conducted at so many points along production processes, and by so many interested parties, that it’s dizzying to consider just the number of kinds of tests conducted throughout  the manufacturing industry on an average day—from shop inspections, to second and third party stake-holder site inspections, to ISO and government inspections. Inspection costs alone can represent a significant expense. And, increasingly strict quality standards along with ever-accelerating production rate requirements further increase the cost.

On the other hand, cutting corners on inspection costs predictably prove to be a costly error, escalating risks of comparatively high quality control failure rates and nonconformance rates that can jeopardize a manufacturer’s competitiveness. Optimizing inspection systems doesn’t necessarily mean spending more. However, it does mean manufacturers need to get the most for their investment in manufacturing inspection equipment and processes.

From robotics, to medical equipment and supplies, to food production, inspection and testing plans for incorporating inspection equipment are now driving what has become a robustly innovative inspection equipment industry.

Kinds of inspection

A manufacturing test is performed as part of a particular inspection process for PQR, or for any one of myriad in-process purposes. Just listing, much less explaining, all the tests required for manufacturing is a project far beyond the scope of this article. But, here are listed just a small number of industrial tests, to give merely a sense of how vast the range of inspection types is across the manufacturing industry.

  • Bend, impact, and tension tests
  • Inspection (testing) equipment calibration
  • Radiographic tests
  • Weld Destructive Testing for WPQ
  • Pump, valve, compressor, and pressure vessel inspections
  • Factory Acceptance Test (FAT) of equipment under construction
  • Annealing Heat Treatment, testing temperature change rates and metal properties
  • Corrosion resistance testing
  • Magnetic Particle Inspection (MPI)
  • Dimensional inspection
  • Ultrasonic testing
  • Hot working metal properties analysis
  • Electromechanical tensile testing of non-ferrous materials
  • Surface smoothness test (AARH test)
  • Identify breaks or other physical defects on finished products
  • Product mass measurement
  • Package seal inspection
  • Code validations
  • Label affixed and positioned validation
  • Tamper seal closure tests
  • Vision inspection for product conformance and overall packaging integrity
  • Container content and fill level measurement
  • Food, beverage sorting consistency with packaging
  • Product counting

Kinds of inspection equipment

Of course, some inspection technologies can be better investments than others. The challenge is to identify those that can be expected to advance your process improvement and quality objectives, and yield the highest ROI. This is especially true in today’s dynamic environment, in which innovations are so rapidly advancing process capabilities, that state-of-the-art equipment can quickly become obsolete. We have identified a few that appear to have the broadest range of applications across manufacturing, and the greatest overall value in terms of ROI and contribution to branding goals.

1. Barcode scanner

Barcode scanners are used at throughout the supply chain, materials management, production, packaging, warehousing, and shipping, processes, and further at wholesaling and retailing points of sale. Scanners can be linked to materials management systems in order to increment materials inventory counts as products are being produced. As material inventories are depleted, stock counts are updated in real time. Scanners can even interface with database software to confirm a match between a product unit and the barcode assigned to it. Scanners can be used for barcode inspections on:

  • Individual items in bottles or cartons
  • Pallets for X-ray inspection
  • Adhesive printed label sheets for later application
  • Inventory tracking lists and paper ledger entries containing barcodes
  • Stamped or printed barcodes

2. Vision

Vision inspection system equipment automatically identifies a vast array of quality problems that human inspectors cannot detect with comparable consistently. And, these automated camera processes are increasingly fast and wider ranging in the numbers of tasks a camera can manage. The equipment is advancing to produce ever-higher resolution to capture subtle defects. This reduces rates of false rejections by the automated system. Additionally, a vision inspection system can be integrated into automated line processes to catch errors that might otherwise ruin entire lots. This benefit may be enough to account for enough loss savings to realize a favorable ROI.

3. Checkweigh

Checkweigh inspection systems consist of automated checkweigh equipment, usually stationed at the end of the production line. The checkweigher rejects underweight or overweight product units and immediately removes them from the line. The rejection triggers an alert that prompts line workers or supervisors to attend to the fill weight problem, before perhaps thousands of nonconforming products are produced. Some features and benefits of automated checkweigh equipment are:

  • Meet AQS as well as non-AQS (UTML) requirements (But be aware of retailers’ standards.)
  • Constrain tolerances to ensure increased fill process precision
  • Reduce waste to increase profit margin, which cumulatively can add up to staggering savings

4. X-ray

Bits of debris such as rubber, metal, glass, stone, and other opaque that contaminate products can be detected using X-ray technology fitted for manufacturing applications. X-ray equipment can see through a product and its packaging to assess density of contents to distinguish foreign materials from product. X-ray inspection can be used with many packaging types, including cans, jars, bottles, foil, and pouches made of a variety of materials. And X-ray machine is higher priced than metal detection equipment, but it precisely locates the contaminant and shows the line operator exactly where it is to be found inside the product. Modern X-ray equipment is optimal for high-speed manufacturing lines and for producers who need to minimize contaminates to guard against recalls. Today’s sophisticated X-ray equipment for manufacturing quality control can be stationed in-line to:

  • Detect contaminants
  • Identify physical defects
  • Detect broken products
  • Detect missing products
  • Validate integrity of package seals
  • Measure products’ mass

5. Metal detection

Currently, a major issue in food production is contamination by stainless steel and other metals. Modern metal detection equipment for manufacturing can detect metal contaminants in products with high fluid volume. This product inspection equipment is good for use in production systems with need to inspect only for metal contaminants in products. Metal detection equipment is usually stationed at or near the end of the production line to inspect the final product. They are not useful for products in tin cans, or in foil or aluminum packaging, or metallic film. Metal detection machinery works well for inspection of:

  • dry goods like sugar, flour, salt, and others
  • frozen food products
  • numerous other products

For your QM team to ensure quality in daily operations by confirming that processes are optimally efficient in conforming to Operating Procedures, manufacturing inspection equipment affords ideally controlled repeatable inspections. Updating your Quality Management Program technology with automated inspection equipment can take your program a great distance toward:

  • ensuring customer satisfaction
  • overall efficiency of QC systems
  • reduce operating cost
  • minimize material waste
  • reduce instances of product non-conformance
  • reduce risk to customers
  • reduce risk of recalls
  • improve regulatory conformance
  • accomplish PI objectives

If your plant is still using outmoded manual inspection processes, it is probably time to discuss with your SME in manufacturing machinery, possibilities for implementing quality and conformance inspection and identification technologies. You may discover that it is more affordable to procure the equipment and implement its use than it is not to do so.

cncamanufacturing

What factors impact the cost of raw material pricing?

Raw material, whether wood, minerals, crude oil or even meat, all often have varying price points rising and dropping like the stock exchange. There are many variables at play causing this to happen. Each variable affects the price point of raw materials, causing it to increase or decrease for manufacturers, distributors and consumers. Here are several contributing factors to the shifting price of such materials.

Sourcing the Material

One of the most expensive aspects of obtaining and distributing raw materials is sourcing it. If a mine runs low on the source material, if a harsh winter kills crops or if a forest fire takes down acres of lumber, readily available material is reduced, which in turn causes the price of raw material to go up. The demand remains, but as the supply is reduced, prices increase.

Transportation

The transportation of goods is another major expense to moving raw materials to different regions both within a country and around the world. This is especially true when importing or exporting the goods. As new levies and taxes are placed on goods brought in from other countries, the price for the raw material goes up. Additionally, if transporting lumber by truck or train, an increase in the cost of fuel will increase the cost to transport the goods, which causes the cost of raw material to shift.

Labor

Between transportation, sourcing the material, carrying for the material before it is ready to harvest or any other labor position along the way, if there is a shift in the work force there can be a shift in raw material pricing. If a union goes on strike, it affects raw material pricing as less of it can be transported or sourced from the earth. Other times, if the labor union reaches a deal and this includes an increase in pay, benefits or other aspects of their work, it in turn increases the price of raw material. Just about any shift in labor will have an impact on the cost of raw material.

Acts of God

Most other aspects involved in the shifting cost of raw material can, to some extent, be forecast. Acts of God typically cannot. This is a sudden and often devastating event that affects not just part of raw material sourcing and distribution, but an entire region, city or nation. The exact definition for an act of God may shift, depending on insurance purposes. But, typically, tornadoes, flooding, hurricanes, earthquakes, violent winds, volcanic eruption, tidal wave or near any other natural phenomenon that happens with little warning can shut down production and transportation instantly and for an extended period of time.

Forecasting the shift of raw material pricing is not an exact science. Like identifying a potential chance in a stock’s value, different variables are always at play. By understanding what factors impact the cost of raw material pricing, a manufacturer or user of the material can determine the best point of time in which to buy added material or when to hold off before buying additional supplies.

skillscncmachinist

What are the Skills and Qualities Required to be Successful Machinists?

People tend to misunderstand what a machinist is and the skills they possess. Given that it takes at least seven (or more) years of technical tool and advanced manufacturing to become a certified machinist, summing up the qualities and skills required for the occupation can be difficult to explain in a simple sentence. So to give context brief to the occupation, a machinist is a person who performs techniques and operations without assistance in all facets of advanced machining techniques and operations. Much of their knowledge is gained through apprenticeship, which requires 576 hours of educational training and 8,000 hours of work learning all aspects of manual machining.

A Machinist’s Skill & Quality Set

Many individuals view machinists as people who operate by hardware and produce/cut materials into what is intended. However, this isn’t always the case as many industries utilizing Computer Numerically Controlled (CNC) machines. Some of the skill sets required for effective machinists are:

  • They must have the tolerance to gather and produce engineering parts that have been created from a wide range of materials. In addition to this, they should be able to work within size distinctions that are oftentimes only a hundredth of a single millimeter.
  • They must be proficient when handling the latest and current tools at their disposal, whether it be machine tools or measuring and hand paraphernalia. Machinists must also have experience and knowledge about laser cutting, screw machining, stamping, machine maintenance, machine building, machining, metalforming, and other techinical skills required for production.

When it comes to CNC machines, they are milling machines that are automated digitally. The main reason for CNC machine popularity is due to the fact that they reduce manpower, reduce time , and increase the quality of the product being produced. However, these machines do require machinist oversight in the event of failure. For example:

  • A CNC machinist should be able to identify and interpret the 2D engineering blueprints/illustrations of the engineering machines or components. In addition to this, the CNC machinist must economically complete and plan the manufacturing of all components when utilizing the available equipment and time.

Aside from the technical aspects of the machine, the machinist must also know how to formulate procedures, set priorities, set schedules, and create a 3D image of the product mentally before it is created. This is a common quality found in expert machinists. Other important qualities include:

  • Paying careful attention to errors found in current manufactured equipment or components. If faults or errors are found, the machinist must correct them so the equipment or components can be used properly.
  • Maintaining a high level of craftsmanship. This is the most important quality a machinist can possess. They should have no problem finding safe, effective, and economical ways to improve productivity within a company or production.

Contact tagteammfg.com today by visiting the contact page or calling 303.841.5697.

manufacturing_technology

New Manufacturing Technology Means Greater Value for Customers

The Factory of the Future, as it has come to be called, is all about lean manufacturing. One of the most important components of lean manufacturing is incorporating the latest and best technology, including machining tools and robotic manufacturing.

At the moment, probably in part because they’re leery of another economic downturn, U.S. manufacturers have been slow to embrace many of the improvements now available. This is a mistake because these advances—and many more that are just down the road—make for faster, more durable, more precise and far more productive tools. At Tag Team Manufacturing, we believe these factors together translate into greater customer satisfaction.

Taking Advantage of Today’s New Tools

Incorporating faster, longer-lasting tools doesn’t have to be prohibitively expensive. So the cost of doing business doesn’t have to go up. In fact, the new technology can increase both productivity and quality, giving customers more for their money.

How does this work? The new technology can be implemented easily and inexpensively. Programming manufacturing machinery is simplified, resulting in:

• Reduced production times and greater production accuracy

• Reduced cross-training of operators and programmers

• Greater flexibility in operations, so one piece of equipment can perform a variety of functions

All these advantages reduce our costs and, consequently, costs to our customers without in any way compromising quality. This combination of lower cost and higher quality results in greater value.

The technological advances affect just about every aspect of the manufacturing process. They improve every step, from product design through production and even packaging. Each component of the process, including human and machine, is able to communicate more quickly and more accurately, creating an integration that greatly increases coordination and efficiency.

We at Tag Team Manufacturing look every day for ways to improve our lean manufacturing processes and so move closer to the Factory of the Future. We can see ahead to innovations that are on the horizon. What does the future look like?

The Tools of Tomorrow

What’s ahead in manufacturing tools looks great for both manufacturers like us and our customers. Our challenge is to meet the demand for value from our customers. This challenge will be met with:

• Machining that delivers ever more precisely and efficiently made products
• Software capable of increasingly sophisticated operations
• Shorter production time

So we’re looking at software and hardware on the road to greater and greater value. The progression includes further development of things like:

Source ( characters / words)

NTN Technical Review No. 74 (2006) http://advancedmanufacturing.org/advances-cnc-technology http://www.manufacturing.net/article/2012/02/10-trends-manufacturing-technologies http://www.industryweek.com/manufacturing-day/fast-forward-factory-future?page=1

There were no Copyscape matches found.

• Multifunctional machining tools that increase accuracy and reduce machining time while, at the same time, being able to produce products with more complicated shapes

• Control hardware and software that costs less but offers “intelligent” functions that turn information into more efficient and precise production

Not all advances in machining technology apply to the work Tag Team Manufacturing does. But we’re keeping our eye on every improvement to make sure we deliver the best value to our customers.